Yaskawa AC Drive Z1000 User Manual

YASKAWA AC Drive Z1000AC Drive for HVAC Fan and PumpUser ManualMANUAL NO. TOEP C710616 45EModels: 200 V Class: 2.2 to 110 kW (3 to 150 HP)400 V Clas

Multi-Function Digital Inputs ... 375Analog I

3.10 Control I/O ConnectionsuSinking/Sourcing Mode Switch for Digital InputsUse the wire jumper between terminals SC and SP or SC and SN to select bet

Table 3.14 Parameters H3-01 and H3-09 DetailsNo. Parameter Name DescriptionSettingRangeDefaultSettingH3-01 Terminal A1 signal level selectionSelects t

3.11 Connect to a PCThis drive is equipped with a USB port (type-B).The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold s

3.12 External InterlockSystems that may be affected during drive fault conditions should be interlocked with the drive fault output and ready signal.u

3.13 Wiring ChecklistNo. Item Page(s)Drive, Peripherals, Option Cards1 Check drive model number to ensure receipt of correct model. 272 Make sure you

Start-Up Programming & OperationThis chapter explains HOA keypad functions and gives instructions on programming the drive forinitial operation.4.

4.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

4.2 Using the HOA KeypadUse the HOA keypad to enter OFF commands, switch AUTO or HAND Mode, change parameters, and display data includingfault and ala

uLCD Display]6541 2 3789Figure 4.2 LCD DisplayTable 4.1 Display and ContentsNo. Name Display Content1 Operation Mode MenusMODE Displayed when in Mode

No. Name Display Content8 FWD/REVFWD Indicates forward motor operation.REV Indicates reverse motor operation.9Function Key 1(F1)JOGPressing F1 execute

Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result in fatality,personal injur

FlashingON ONONON ONON1 sFlashingquicklyFigure 4.3 AUTO LED and OFF LED Status and MeaningLong blink(50% dut y)Double blin kShort lin k(15% dut y)1 s2

uMenu Structure for HOA Keypad- MODE -U1-01= 0.00HzU1-02= 0.00HzU1-03= 0.00ADRVFreq Ref (OPR)Rdy<3><4>- MODE -U1-01= 0.00HzU1-02= 0.00Hz

4.3 The Drive, Programming, and Clock Adjustment ModesThe drive has a Drive Mode to operate the motor, a Programming Mode to edit parameter settings,

Verifying the New Time SettingAfter pressing ENTER , the display will indicate “Entry accepted” and the new time value will be saved to the Real-TimeC

Procedure Display3 Press the ENTER key to enter select the parameter setting mode.- PRMSET - PRGALMInitializationA1-00 = 0Select LanguageFWDALM4 Use

nDrive Mode DetailsThe following actions are possible in the Drive Mode:•Run and stop the drive• Monitor the operation status of the drive (frequency

Step Display/Result9.Press and enter 0020.0.-PRMSET-C1-02=0020.0Sec(0.0~6000.0)“30.0 sec”PRGDecel Time 1← →FWD10.Press to confirm the change.Ent

uSimplified Setup Using the Setup GroupThe Setup Group lists the basic parameters necessary to set up the drive for an application. This group expedit

nSetup Group ParametersTable 4.6 lists the parameters available by default in the Setup Group. Selecting an Application Preset in parameter A1-06 orfr

4.4 Start-Up FlowchartsThese flowcharts summarize steps required to start the drive. Use the flowcharts to determine the most appropriate start-upmeth

i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas

uFlowchart A: Basic Start-Up and Motor TuningFlowchart A in Figure 4.9 describes a basic start-up sequence that varies slightly depending on the appli

uSubchart A-1: Simple Motor Setup Using V/f ControlFlowchart A-1 in Figure 4.10 describes simple motor setup for V/f Control. V/f Control is suited fo

uSubchart A-2: Operation with Permanent Magnet MotorsFlowchart A-2 in Figure 4.11 describes the setup procedure for running a PM motor in Open Loop Ve

4.5 Powering Up the DriveuPowering Up the Drive and Operation Status DisplaynPowering Up the DriveReview the following checklist before turning the po

4.6 Application SelectionSeveral Application Presets are available to facilitate drive setup for commonly used applications. Selecting one of theseApp

uSetting 2: Fan with PI Control ApplicationTable 4.9 Fan with PI Control: Parameter SettingsNo. Parameter Name Default Settingb1-03 Stopping Method Se

uSetting 5: Cooling Tower Fan with PI Control ApplicationTable 4.12 Cooling Tower Fan with PI Control: Parameter SettingsNo. Parameter Name Default Se

4.7 Basic Drive Setup AdjustmentsThis section explains the basic settings required for initial drive operation. Checking these basic parameter setting

DriveA1 Analog Input 10 to 10 VAC Analog input common2 k+V10.5 V, 20 mA power supplyA2 Analog Input 2VIA1 A2Jumper S1Terminal A1/A2Voltage/Current Sel

Setting 3: Option CardThis setting requires entering the frequency reference via an option board plugged into connector CN5 on the drive controlboard.

• Metasys® N2 is a trademark of Johnson Controls, Inc.• MODBUS® is a registered trademark of Schneider Automation, Inc.• Other companies and product n

Drive output is shut offRun commandOutput frequencyMotor speedON OFFFigure 4.14 Coast to StopNote: After a stop is initiated, any subsequent Run com

Output frequency when Stop command was entered100%(Maximum output frequency)10%DC Injection braking timeb2-04×10b2-04Figure 4.16 DC Injection Braking

nC1-01 to C1-04: Accel, Decel Times 1 and 2Four different sets of acceleration and deceleration times can be set in the drive by digital inputs, motor

nC6-02: Carrier Frequency SelectionSets the switching frequency of the drive output transistors. Changes to the switching frequency lower audible nois

Internal frequencyreference d2-01OperatingrangeFrequency Reference Upper LimitSet frequency referenceFrequency Reference Lower Limitd2-02Figure 4.21

Output Voltage (V)Frequency (Hz)E1-05E1-12E1-13E1-08E1-10E1-09 E1-07 E1-06 E1-11 E1-04Figure 4.22 V/f PatternNote: 1. The following condition must be

nE5-04: Number of Motor PolesSets the number of motor poles. Automatically set when the value is entered to T2-08 during Auto-Tuning.No. Parameter Nam

Setting Examples• Gain H3-03 = 200%, bias H3-04 = 0, terminal A1 as frequency reference input (H3-02 = 0):A 10 Vdc input is equivalent to a 200% frequ

Setting 1: Recover within L2-02When a momentary power loss occurs, the drive output will be shut off. If the power returns within the time set to para

nL5-01: Number of Auto Restart AttemptsSets the number of times that the drive may attempt to restart itself.Parameter L5-05 determines the method of

i.2 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t

• PF (Input Phase Loss)• oL1 (Motor Overload)• oL3 (Overtorque Detection 1)• oL2 (Drive Overload)•ov (Overvoltage)• GF (Ground Fault)• Uv1 (Undervolta

Setting 11: UL6 at Speed Agree (Fault)Motor Underload detection is active only when the output speed is equal to the frequency reference (i.e., no det

4.8 Auto-TuninguTypes of Auto-TuningThe drive offers different types of Auto-Tuning for induction motors and permanent magnet motors. The type of Auto

nAuto-Tuning for Permanent Magnet MotorsAutomatically sets the V/f pattern and motor parameters E1-oo and E5-oo when a PM motor is used.Table 4.20 Typ

nNotes on Stationary Auto-TuningStationary Auto-Tuning modes analyze motor characteristics by injecting current into the motor for approximately one m

Step Display/Result6. The display automatically returns to the display shown in Step 3.- A.TUNE -T1-01= 3 *3*V/f Engy Sav Tun PRGTuning Mode SelRd

nStarting Auto-TuningWARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death orser

nT1-04: Motor Rated CurrentSets the motor rated current according to the motor nameplate value. Enter the current at the motor base speed.No. Name Set

nT2-03: PM Motor TypeSelects the type of PM motor the drive will operate.No. Name Setting Range DefaultT2-03 PM Motor Type 0, 1 1Setting 0: IPM motorS

nT2-12: PM Motor q-Axis InductanceEnter the q-Axis inductance per motor phase.No. Name Setting Range DefaultT2-12 PM Motor q-Axis Inductance 0.00 to 6

uSafety Messages DANGERHeed the safety messages in this manual.Failure to comply will result in death or serious injury.The operating company is respo

4.9 No-Load Operation Test RunuNo-Load Operation Test RunThis section explains how to operate the drive with the motor decoupled from the load during

4.10 Test Run with Load ConnecteduTest Run with the Load ConnectedAfter performing a no-load test run, connect the motor and proceed to run the motor

4.11 Verifying Parameter Settings and Backing Up ChangesUse the Verify Menu to check all changes to parameter settings. Refer to Verifying Parameter C

uCopy FunctionParameter settings can be copied to another drive to simplify parameter restoration or multiple drive setup. The drive supportsthe follo

4.12 Test Run ChecklistReview the checklist before performing a test run. Check each item that applies.No. Checklist Page1 Thoroughly read the manual

4.13 Advanced Drive Setup AdjustmentsThis section explains advanced settings and parameters that may be required for drive operation. Refer to Paramet

nA1-03: Initialize ParametersResets parameters to default values. After initialization, the setting for A1-03 automatically returns to 0.No. Parameter

No. Parameter Nameo2-04 Drive/kVA SelectionnA1-06: Application PresetSeveral Application Presets are available to facilitate drive setup for commonly

V/f (A1-02 = 0)For these control modes, parameter b2-01 sets the starting frequency for DC Injection Braking at Stop. When the outputfrequency falls b

nb3-01: Speed Search Selection at StartDetermines if Speed Search is automatically performed when a Run command is issued.No. Parameter Name Setting R

WARNINGBranch circuit protection shall be provided by any of the following: Non-time delay Class J, T, or CC fuses sized at 300%of the drive input ra

nb3-10: Speed Search Detection Compensation GainSets the gain for the detected motor speed of the Speed Estimation Speed Search. Increase the setting

nb3-27: Start Speed Search SelectSelects a condition to activate Speed Search Selection at Start (b3-01) or External Speed Search Command 1 or 2 from

nb5-08: PI Primary Delay Time ConstantSets the time constant for the filter applied to the output of the PI controller. Normally, change is not requir

digital output set for “PI feedback high” (H2-oo = 3F) will be triggered. Both events trigger an alarm output (H1-oo = 10).The drive will continue ope

nb5-17: PI Accel/Decel TimeThe PI acceleration/deceleration time is applied on the PI setpoint value.When the setpoint changes quickly, the normal C1-

Setting 0: PI SetpointSetting 1: SFS InputSetting 2: Snoozenb5-22: PI Snooze LevelSets the PI Snooze function start level as a percentage of maximum f

0: Disabled1: Square Rootnb5-29: PI Square Root GainA multiplier applied to the square root of the feedback. If the PI Function is regulating the flow

No. Name Setting Range Defaultb5-40 Frequency Reference Monitor Content During PI 0, 1 0Setting 0: Frequency Reference after PIMonitor U1-01 displays

nb5-45: Custom PI Output Monitor Setting 3b5-14 shows Custom PI Output. b5-45 sets the minimum display value at zero speed. This function is effective

C2-02C2-010.20 s<1>0.20 s <1>C2-02C2-010.20 s <1>0.20 s <1>FWD runREV runOutputfrequency<1> S-Curve characteristic at De

uGeneral Application PrecautionsnSelectionInstalling a ReactorUse an AC reactor in the following situations:• to suppress harmonic current.• when the

No. Parameter Name Setting Range Defaultd1-01 to d1-04 Frequency Reference 1 to 40.00 to 240.00 Hz <1> <2>0.00 Hz <2>d1-16 Frequ

nd3-01 to d3-04: Jump Frequencies 1, 2, 3 and Jump Frequency WidthThe Jump frequencies are frequency ranges at which the drive will not operate. The d

Table 4.25 Predefined V/f PatternsSetting Specification Characteristic Application0 50 HzConstant torqueFor general purpose applications. Torque remai

Table 4.29 Rated Output Operation, Settings C to FSetting = C 90 Hz Setting = D 120 Hz Setting = E 180 Hz Setting = F 60 Hz010.417.32301.5 3 9060Volta

Predefined V/f Patterns for Models 2A0211 to 2A0396 and 4A0124 to 4A0590The values in the following graphs are specific to 200 V class drives. Double

Setting 3: 0 to 20 mA Current InputThe input level is 0 to 20 mA. Negative input values by negative bias or gain settings are limited to 0%.nH3-02: Te

Example: If the analog frequency reference from analog input terminal A1 is 50% and a bias of 20% is applied by analog inputterminal A2, the resulting

H5-08 = 0, MEMOBUS/Modbus; default: 3H5-08 = 1, N2 (Metasys); default: 3H5-08 = 2, P1 (APOGEE FLN); default: 2H5-08 = 3, BACnet; default: 3H5-02 Commu

Command message Response message Command messagePLC→Drive PLC→DriveDrive→PLCTime24 bit lengthH5-06 settingFigure 4.34 Drive Transmit Wait Time Setting

Setting 1: Enter command not necessaryParameter value changes become effective immediately without the need to send an Enter command.nH5-12: Run Comma

Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated currentto avoid nuisance trips cau

Setting 0: Fbase Motor Load EnabledSetting 1: Fmax Base Motor Load EnabledUL Detection LevelL6-02(0 to 300%)0 Fmin Fbase1/fFmaxOutput FrequencyL6-14Mo

Setting 2: Fast StopIf an overheat alarm occurs, the drive decelerates to stop using the Fast Stop time (C1-09). If a digital output is programmedfor

No. Name Setting Range DefaultL8-06 Input Phase Loss Detection Level 0.0 to 25.0%Determined byo2-04nL8-07: Output Phase Loss Protection SelectionEnabl

nL8-15: oL2 Characteristics Selection at Low SpeedsSelects whether the drive overload capability (oL fault detection level) is reduced at low speeds t

Setting 1: EnabledThe LF2 fault is triggered if an output current unbalance is detected. Drive output shuts off and the motor coasts to stop.nL8-32: M

Setting 1: Enabled for Output Frequencies below 6 HzThe carrier frequency is reduced at speeds below 6 Hz when the current exceeds 100% of the drive r

no1-03: HOA Keypad Display SelectionSets the units used to display the frequency reference and output frequency. Set o1-03 to 3 for user-set units bef

Setting 0: Inch of Water (WC)Setting 1: Pounds per Square Inch (PSI)Setting 2: Gallons per Minute (GPM)Setting 3: Degrees Fahrenheit (F)Setting 4: Cub

No. Name Setting Range Defaulto1-16 F1 Key Function Selection0 to 40o1-17 F2 Key Function Selection 0Setting 0: StandardSetting 1: MonitorSetting 2: D

Setting 0: ForwardSetting 1: Reverseno3-01: Copy Function SelectionInstructs the drive to Read, Write, or Verify parameter settings.No. Name Setting R

Insulation ToleranceNOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or partic

no4-05: Capacitor Maintenance SettingSets value of the maintenance monitor for the DC bus capacitors displayed in U4-05 as a percentage of the total e

Z1000SoftwareVersionNo.(Addr.Hex)LCD Display Name Description ValuesPRG: 1012and earliero4-17(3100)Set Time0: Disabled1: EnabledSet/Reset Real TimeClo

No. Name Setting Range DefaultT1-06 Number of Motor Poles 2 to 48 4nT1-07: Motor Base SpeedSets the motor rated speed according to the motor nameplate

uU6: Operation Status MonitorsThese monitors display reference data for the output voltage and vector control and the offset value added to the freque

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TroubleshootingThis chapter provides descriptions of the drive faults, alarms, errors, related displays, and guidance fortroubleshooting. This chapter

5.1 Section Safety WARNINGElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply could result in death or

WARNINGDo not use improper combustible materials.Failure to comply could result in death or serious injury by fire.Attach the drive to metal or other

5.2 Motor Performance Fine-TuningThis section offers helpful information for counteracting oscillation, hunting, and other problems that occur while p

uFine-Tuning Open Loop Vector Control for PM MotorsTable 5.2 Parameters for Fine-Tuning Performance in OLV/PMProblem Parameter No. Corrective Action D

This Page Intentionally Blank2YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User ManualCopyright © 2011 YASKAWA ELECTRIC CORPORATION. Al

Single-Phase MotorVariable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessivecurr

uParameters to Minimize Motor Hunting and OscillationIn addition to the parameters discussed on pages 198 and 199, parameters in Table 5.3 indirectly

5.3 Drive Alarms, Faults, and ErrorsuTypes of Alarms, Faults, and ErrorsCheck the HOA keypad for information about possible faults if the drive or mot

uAlarm and Error DisplaysnFaultsTable 5.5 gives an overview of possible fault codes. Conditions such as overvoltages can trip faults and alarms. It is

nMinor Faults and AlarmsRefer to Table 5.6 for an overview of possible alarm codes. Conditions such as overvoltages can trip faults and alarms. It isi

nAuto-Tuning ErrorsTable 5.8 Auto-Tuning Error DisplaysHOAKeypadDisplayName PageEnd3 Rated Current Setting Alarm 229End4 Adjusted Slip Value Fell Belo

5.4 Fault DetectionuFault Displays, Causes, and Possible SolutionsFaults are detected for drive protection, and cause the drive to stop while triggeri

HOA Keypad Display Fault NameCPF00 or CPF01 Control Circuit ErrorCause Possible SolutionThere is a self-diagnostic error in the controlcircuit• Cycle

HOA Keypad Display Fault NameCPF22 Hybrid IC FailureCause Possible SolutionHybrid IC failure on the power board• Cycle power to the drive.•If the prob

HOA Keypad Display Fault NameErrEEPROM Write ErrorData cannot be written to the EEPROMCause Possible SolutionNoise has corrupted data while writing to

There is a problem with the feedback sensor• Check the sensor on the control side.• Replace the sensor if damaged.HOA Keypad Display Fault NameGFGroun

uWarranty InformationnWarranty PeriodThis drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shi

HOA Keypad Display Fault NamenSENode Setup ErrorA terminal assigned to the node setup function closed during run.Cause Possible SolutionThe node setup

HOA Keypad Display Fault NameoFA01Option Card Fault at Option Port CN5Option not properly connectedCause Possible SolutionThe option card connection t

Motor has overheated• Check the size of the load, the accel/decel times, and the cycle times.• Decrease the load.• Increase the acceleration and decel

Output current fluctuation due to input phase loss Check the power supply for phase loss.HOA Keypad Display Fault NameoL2Drive OverloadThe thermal sen

HOA Keypad Display Fault NameovOvervoltageVoltage in the DC bus has exceeded the overvoltage detection level.• For 200 V class drives: approximately 4

The main circuit capacitors are worn• Check the maintenance time for the capacitors (U4-05).• Replace the capacitor if U4-05 is greater than 90%. For

Cause Possible SolutionParameter settings are not appropriate for the load Check the settings of parameters L6-02 and L6-03.There is a fault on the ma

HOA Keypad Display Fault NamevoFOutput Voltage Detection FaultProblem detected with the voltage on the output side of the drive.Cause Possible Solutio

5.5 Alarm DetectionuAlarm Codes, Causes, and Possible SolutionsAlarms are drive protection functions that do not necessarily cause the drive to stop.

A data error occurred due to noise• Check options available to minimize the effects of noise.• Take steps to counteract noise in the control circuit w

i.2 General SafetyThis Page Intentionally Blank22YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual

HOA Keypad Display Minor Fault NameEF1External Fault (Input Terminal S1)External fault at multi-function input terminal S1.EF2External fault (input te

Acceleration and deceleration times are too short• Calculate the torque required during acceleration and for the inertia moment.• If the torque level

Surrounding temperature is too high• Check the surrounding temperature.• Improve the air circulation within the enclosure panel.• Install a fan or air

The motor is short-circuited• Check the motor power cable, relay terminals and motor terminal box for short circuits.• Correct grounding shorts and tu

Phase loss in the drive input power Check for wiring errors in the main circuit drive input power. Correct the wiring.Loose wiring in the drive input

5.6 Programming ErrorsuProgramming Error Codes, Causes, and Possible SolutionsA Programming Error (oPE) occurs when a contradictory parameter is set o

Settings for N.C. and N.O. input for the followingfunctions were selected simultaneously:• External Search Command 1 and ExternalSearch Command 2 (61

HOA Keypad Display Error NameoPE09PI Control Selection FaultPI control function selection is incorrect. Requires that PI control is enabled (b5-01 = 1

HOA Keypad Display Error NameoPE27BP Program ErrorBypass mode is not correctly configured.Cause Possible SolutionsIf digital inputs A4, A5, or A7 or d

5.7 Auto-Tuning Fault DetectionAuto-Tuning faults in this section are displayed on the digital operator and will cause the motor to coast to a stop. A

ReceivingThis chapter explains how to inspect the drive upon receipt, and gives an overview of the differentenclosure types and components.1.1 SECTION

HOA Keypad Display Error NameEr-03 OFF Button InputCause Possible SolutionsAuto-Tuning canceled by pressing the OFF button Auto-Tuning did not complet

5.8 Copy Function Related DisplaysuTasks, Errors, and TroubleshootingThe table below lists the messages and errors that may appear when using the Copy

A non-compatible cable is being used to connect theUSB Copy Unit and the drive.Use the cable originally packaged with the USB Copy Unit.HOA Keypad Dis

5.9 Diagnosing and Resetting FaultsWhen a fault occurs and the drive stops, follow the instructions below to remove whatever conditions triggered the

uFault Reset MethodsWhen a fault occurs, the cause of the fault must be removed and the drive must be restarted. The table below lists the differentwa

5.10 Troubleshooting without Fault DisplayThis section describes troubleshooting problems that do not trip an alarm or fault.The following symptoms in

Cause Possible SolutionsThe wrong password was entered.• If the password entered to A1-04 does not match the password saved to A1-05, then drivesettin

Cause Possible SolutionsOFF was pressed when thedrive was started from a REMOTEsource.•Pressing OFF will decelerate the drive to stop.• Switch off the

Cause Possible SolutionsInsufficient voltage insulation between motor phases.When the motor cable is long, high voltage surges occur between the motor

uDrive Frequency Reference Differs from the Controller Frequency Reference CommandCause Possible SolutionsThe analog input gain and bias for the frequ

1.1 Section Safety CAUTIONDo not carry the drive by the front cover or the terminal cover.Failure to comply may cause the main body of the drive to fa

uConnected Machinery Vibrates When Motor RotatesnUnexpected Noise from Connected MachineryCause Possible SolutionsThe carrier frequency is at the reso

uOutput Frequency is Not as High as Frequency ReferenceCause Possible SolutionsFrequency reference is set within the range of the Jumpfrequency.• Adju

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Peripheral Devices & OptionsThis chapter explains the installation of peripheral devices and options available for the drive.6.1 SECTION SAFETY...

6.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

6.2 Drive Options and Peripheral DevicesThe following table of peripheral devices lists the names of the various accessories and options available for

6.3 Connecting Peripheral DevicesFigure 6.1 illustrates how to configure the drive and motor to operate with various peripheral devices.Refer to the s

6.4 Option InstallationThis section provides instructions on installing the options in Table 6.2.uPrior to Installing the OptionPrior to installing th

1.Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the HOA keypad(E) and front cover (D).DEFigur

1.2 General DescriptionuZ1000 Model SelectionRefer to Table 1.1 for drive selection depending on the motor power.Note: The models and capacities in sh

3.Insert the CN5 connector on the option card (B) into the matching CN5 connector on the drive (I), then fasten it intoplace using one of the screws (

5.Wire the communication cables.Note: Separate communication cables from main circuit wiring and other electrical lines.6.Replace and secure the front

6.5 Installing Peripheral DevicesThis section describes the proper steps and precautions to take when installing or connecting various peripheral devi

uInstalling a Magnetic Contactor at the Power Supply SideInstall a magnetic contactor (MC) to the drive input for the purposes explained below.nDiscon

nFactory Recommended Branch Circuit ProtectionWARNING! Fire Hazard. Install adequate branch circuit protection according to applicable local codes and

ModelNominal OutputPower (HP)AC Drive Input(A)MCCB Rating (A)<1>Time Delay FuseRating (A) <2>Non-time DelayFuse Rating (A)<3>Bussman

Model Product Code Product Text Parts ListWeightkg (lb)Recommended Mounting Hardware(Not Provided)Screw SizeTightening TorqueN·m (lb. in.)4A00524A0065

ModelDimensions mm (in)W H D1 D24A00144A00214A0027170 (6.69) 465 (18.31) 127.5 (5.02) 105.5 (4.15)4A00344A0040200 (7.87) 533 (20.98) 133 (5.24) 104.5

Figure 4Figure 5Figure 3Figure 2Figure 1WW14-M5 TapHH1BA4-M6 TapWW1HH1BAWW1HH1BA4-M8 TapH5H4H2H3WW1HH1BA4-M10 TapH5H4H2H3WW1HH1BA4-M12 TapH5H4H2H3Tabl

ModelDimensions mm (in)Figure W H W1 H1 H2 H3 H4 H5 A B4A00144A00214A00271 170 (6.69) 465 (18.31) 150 (5.91) 445 (17.52) – – – – 118 (4.65) 414 (16.30

Motor Capacity kW (HP) Three-Phase 400 V ClassInput Voltage < 460 V Input Voltage ≥ 460 VModel CIMR-ZoRated Output Current (A)185 (250) 220 (300)4A

Model Product Code Product Text Parts ListWeightkg (lb)Recommended Mounting Hardware(Not Provided)Screw SizeTightening TorqueN·m (lb. in.)Three-Phase

D1 D2WHPanelAttachmentTable 6.8 NEMA Type 12 Drive Dimensions with Attachment InstalledModelDimensions mm (in)W H D1 D2Three-Phase 200 V Class2A00112A

Figure 110-M5 TapWW1ABHH1H2H3H412-M5 TapWW1AAABBBHH1H1H2H3H4H2H2H3H3H4H5H4H5Figure 212-M6 TapWW1WW1W2HH1H2-Ø 7 Hole2-Ø 7 HoleFigure 3Figure 414-M6 Tap

ModelDimensions mm (in)Fig. W H W1 W2 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 A B2A01432A01692A02112A02736444(17.48)824(32.44)414(16.30)244(9.61)156.5(6.16

Long Motor CablesWhen a high carrier frequency and long motor cables are used, nuisance tripping of the thermal relay may occur due to increasedleakag

SpecificationsA.1 POWER RATINGS...266A.2 DRIVE SPECIFICATI

A.1 Power RatingsuThree-Phase 200 V Class Drive Models 2A0011 to 2A0088Table A.1 Power Ratings (Three-Phase 200 V Class)Item SpecificationCIMR-Zo2A001

uThree-Phase 200 V Class Drive Models 2A0114 to 2A0396Table A.2 Power Ratings Continued (Three-Phase 200 V Class)Item SpecificationCIMR-Zo2A0114 0143

uThree-Phase 400 V Class Drive Models 4A0005 to 4A0027Table A.3 Power Ratings (Three-Phase 400 V Class)Item SpecificationCIMR-Zo4A0005 0008 0011 0014

uThree-Phase 400 V Class Drive Models 4A0034 to 4A0096Table A.4 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationCIMR-Zo4A0034 0040

1.3 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive:• Inspect the drive for damage.If the drive appears d

uThree-Phase 400 V Class Drive Models 4A0124 to 4A0302Table A.5 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationCIMR-Zo4A0124 0156

uThree-Phase 400 V Class Drive Models 4A0361 to 4A0590Table A.6 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationCIMR-Zo4A0361 0414

A.2 Drive SpecificationsNote: 1. Perform rotational Auto-Tuning to obtain the performance specifications given below.2. For optimum performance life o

Item SpecificationProtectionFunctionsUndervoltage Protection200 V class: Stops when DC bus voltage falls below approx. 190 V400 V class:Stops when DC

A.3 Drive Watt Loss DataTable A.7 Watt Loss 200 V Class Three-Phase ModelsModel Rated Amps (A) Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)

<3> Value assumes the carrier frequency is set to 2 kHz.A.3 Drive Watt Loss DataYASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User

A.4 Drive Derating DataThe drive can be operated at above the rated temperature, altitude, and default carrier frequency by derating the drive capacit

5 kHz2 kHz100%80%0Figure A.4 Carrier Frequency Derating (2A0343 to 2A0396 and 4A0414 to 4A0590) 100% 88% 58%2 kHz5 kHz

40°C100%60%-10°C0%50°C80%IP20/NEMA Type 1IP00/Open-TypeExternal HeatsinkFigure A.6 Ambient Temperature and Installation Method DeratinguAltitude Derat

Parameter ListThis appendix contains a full listing of all parameters and settings available in the drive.B.1 A: INITIALIZATION PARAMETERS...

nThree-Phase 200 VNo.Max Motor CapacitykW (HP)Rated Output CurrentA0011 2.2 (3) 10.60017 3.7 (5) 16.70024 5.5 (7.5) 24.20031 7.5 (10) 30.80046 11 (15)

B.1 A: Initialization ParametersTable B.1 Symbols and Icons Used in Parameter DescriptionsSymbol DescriptionParameter can be changed during run.OLV/PM

uA2: User ParametersNo.(Addr.Hex)Name LCD Display Description Values PageA2-01 toA2-32(106 to125)User Parameters 1 to32 User Param 1 - 32Recently edit

B.2 b: ApplicationApplication parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions, PIcontrol, Ener

No.(Addr.Hex)Name LCD Display Description Values Pageb2-12(1BA)Short Circuit BrakeTime at StartSC Brake T@StartOLV/PMOLV/PMSets the time for Short Cir

No.(AddrHex.)Name LCD Display Description Values Pageb3-14(19E)Bi-Directional SpeedSearch SelectionBidir Search Sel0: Disabled1: Enabled0: Disabled (u

No.(Addr.Hex)Name LCD Display Description Values Pageb5-04(1A8)Integral Limit Setting PID I LimitSets the maximum output possible from the integrator

No.(Addr.Hex)Name LCD Display Description Values Pageb5-21(1E3)PI Sleep Input SourcePI Sleep Ref0: PI Setpoint1: Frequency Ref2: Snooze FuncInput sour

No.(Addr.Hex)Name LCD Display Description Values Pageb5-41(160)PI Unit SelectionPI Mon Unit Sel0: WC1: PSI2: GPM3: °F4: CFM5: CMH6: LPH7: LPS8: Bar9:

ub8: Energy SavingNo.(Addr.Hex)Name LCD Display Description Values Pageb8-01(1CC)Energy Saving ControlSelectionEnergy Save Sel0: Disabled1: Enabled0:

B.3 C: TuningC parameters are used to adjust the acceleration and deceleration times, S-curves, torque compensation, and carrier frequencyselections.u

1.4 Drive Models and Enclosure TypesThe following enclosure types are offered for Z1000 drives:• IP20/NEMA Type 1 enclosure models mount to an indoor

uC6: Carrier FrequencyNo.(Addr.Hex)Name LCD Display Description Values PageC6-02(224)Carrier FrequencySelectionCarrierFreq Sel1: 2.0 kHz2: 5.0 kHz3: 8

B.4 d: ReferencesReference parameters set the various frequency reference values during operation.ud1: Frequency ReferenceNo.(Addr.Hex)Name LCD Displa

ud3: Jump FrequencyNo.(Addr.Hex)Name LCD Display Description Values Paged3-01(294)Jump Frequency 1 Jump Freq 1Eliminates problems with resonant vibrat

ud7: Offset FrequencyNo.(Addr.Hex)Name LCD Display Description Setting Paged7-01(2B2)Offset Frequency 1 Offset Freq 1Added to the frequency reference

B.5 E: Motor ParametersuE1: V/f Pattern for Motor 1No.(Addr.Hex)Name LCD Display Description Values PageE1-01(300)Input Voltage Setting Input VoltageT

<1> Values shown are specific to 200 V class drives. Double the value for 400 V class drives.<2> Parameter setting value is not reset to t

No.(Addr.Hex)Name LCD Display Description Values PageE5-05(32D)<1>Motor Stator Resistance PM Mtr Arm OhmsOLV/PMOLV/PMSet the resistance for each

B.6 F: Communication Option ParametersuF6, F7: Communication Option CardParameters F6-01 through F6-03 and F6-06 through F6-08 are used for EtherNet/I

No.(Addr.Hex)Name LCD Display Description Values PageF7-08(3EC)<6>Subnet Mask 4 Subnet Mask 4Sets the fourth most significant octet of network s

<2> Available in drive software versions PRG: 1017 and later.<3> Parameter setting value is not reset to the default value when the drive

Table of Contentsi. PREFACE & GENERAL SAFETY... 11i.1 Preface ...

1.5 Component NamesThis section gives an overview of the drive components described in this manual.Note: 1. Refer to Using the HOA Keypad on page 107f

B.7 H Parameters: Multi-Function TerminalsH parameters assign functions to the multi-function input and output terminals.uH1: Multi-Function Digital I

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction LCD Display Description PageF Through mode Term Not UsedSelect this setting when using

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction LCD Display Description Page40Forward run command(2-Wire sequence)FwdRun 2Wire SeqOpen:

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction LCD Display Description Page7B KEB Ride-Thru 2 (N.O.) KEB Ridethru2NOClosed: KEB Ride-T

uH2: Multi-Function Digital OutputsNo.(Addr.Hex)Name LCD Display Description Values PageH2-01(40B)Terminal M1-M2function selection(relay)M1-M2 Func Se

H2 Multi-Function Digital Output SettingsH2-ooSettingFunction LCD Display Description Page20Drive overheat pre-alarm (oH)OH PrealarmClosed: Heatsink t

uH3: Multi-Function Analog InputsNo.(Addr.Hex)Name LCD Display Description Values PageH3-01(410)Terminal A1 SignalLevel SelectionTerm A1 Level0: 0-10V

H3 Multi-Function Analog Input Settings H3-ooSettingFunction LCD Display Description Page4 Output voltage bias Voltage Bias 10 V = E1-05 (motor rated

uH5: MEMOBUS/Modbus Serial CommunicationNo.(Addr.Hex)Name LCD Display Description Values PageH5-01(425)<1>Drive Slave Address Serial Comm AdrSel

B.8 L: Protection FunctionL parameters provide protection to the drive and motor, including control during momentary power loss, Stall Prevention,freq

nThree-Phase AC 200 V 2A0075F to 2A0114FThree-Phase AC 400 V 4A0065F to 4A0096FABCDJEFGKLHIA – Fan finger guardB – Cooling fanC –Top protective coverD

uL2: Momentary Power Loss Ride-ThruNo.(Addr.Hex)Name LCD Display Description Values PageL2-01(485)Momentary Power LossOperation Selection PwrL Selecti

uL3: Stall PreventionNo.(Addr.Hex)Name LCD Display Description Values PageL3-01(48F)Stall PreventionSelection duringAcceleration StallP Accel Sel0: Di

No.(Addr.Hex)Name LCD Display Description Values PageL3-26(455)Additional DC BusCapacitorsExtDC busCapSizeWhen DC bus capacitors have been added exter

No.(Addr.Hex)Name LCD Display Description Values PageL5-05(467)Fault Reset OperationSelection Fault Reset Sel0: Continuous1: Use L5-04 Time0: Continuo

No.(Addr.Hex)Name LCD Display Description Values PageL8-06(4B2)Input Phase DetectionLevelInp Ph Loss LvlWhen ripple is observed in the DC bus, expansi

<1> Default setting is dependent on parameter o2-04, Drive Model Selection.<2> Parameter setting value is not reset to the default value w

B.9 n: Special AdjustmentThe n parameters adjust more advanced performance characteristics such as Hunting Prevention, speed feedback detection,High S

un8: PM Motor Control TuningNo.(Addr.Hex)Name LCD Display Description Values Pagen8-45(538)Speed FeedbackDetection Control Gain PM Spd Fdbk GainOLV/PM

B.10 o: Operator-Related SettingsThe o parameters set up the HOA keypad displays.uo1: HOA Keypad Display SelectionNo.(Addr.Hex)Name LCD Display Descri

No.(Addr.Hex)Name LCD Display Description Values Pageo1-15(3107)Frequency Referenceand Frequency RelatedMonitor Custom Units 3Fref Cust Unit 3Sets the

nThree-Phase AC 200 V 2A0143F to 2A0273FThree-Phase AC 400 V 4A0124F to 4A0302FABCDMFGHIJENOKLA – Top protective coverB – Fan guardC –Cooling fanD – F

uo3: Copy FunctionNo.(Addr.Hex)Name LCD Display Description Values Pageo3-01(515)Copy Function SelectionCOPY SELECT0: COPY SELECT1: INV→OP READ2: OP→I

B.11 S: Special ApplicationuS1: Dynamic Noise Control FunctionNo.(Addr.Hex)Name LCD Display Description Values PageS1-01(3200)Dynamic Audible NoiseCon

No.(Addr.Hex)Name LCD Display Description Values PageS2-06(320B)Sequence Timer 2 StartTimeTmr 2 Start TimeSets the start time for timer 2. The value m

No.(Addr.Hex)Name LCD Display Description Values PageS2-17(3216)Sequence Timer 4 StopTimeTmr 4 Stop TimeSets the stop time for timer 4. The value must

No.(Addr.Hex)Name LCD Display Description Values PageS3-05(321E)Secondary PI SetpointValuePI2 SetpointSets the secondary PI controller target valueDef

uS4: Bypass OperationNo.(Addr.Hex)Name LCD Display Description Values PageS4-01(322B)BP Auto Transfer onFault EnableBP Fault Trnsfer0: Disabled1: Enab

uS6: Z1000 ProtectionNo.(Addr.Hex)Name LCD Display Description Values PageS6-01(3236)Emergency OverrideSpeedE Override SpeedSets the speed command use

B.12 T: Motor TuningEnter data into the following parameters to tune the motor and drive for optimal performance.uT1: Induction Motor Auto-TuningNo.(A

No.(Addr.Hex)Name LCD Display Description Values PageT2-04(730)PM Motor Rated Power Mtr Rated PowerOLV/PMOLV/PMSets the motor rated power.Note: Use th

B.13 U: MonitorsMonitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.uU1: Operation St

uIP00/Open-Type EnclosurenThree-Phase AC 200 V 2A0343A, 2A0396AABCDKFGHIJELMA – Fan guardB – Cooling fanC –Fan bracketD –Circulation fan <1>E –

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU1-12(4B)Drive Status Int Ctl Sts 1Verifies the drive operation status.U1 - 12=0000000

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU2-03(82)Frequency Reference atPrevious Fault Frequency RefDisplays the frequency refer

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU3-15 toU3-20(80E to813)Cumulative OperationTime at 5th to 10th MostRecent Fault Elapse

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU3-48(3026)Date Year at 10th MostRecent FaultFault 10 YYYY Displays the year when the t

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU4-18(7DA)Frequency ReferenceSource Selection Reference SourceDisplays the source for t

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU5-06(7D3)PI Adjusted Feedback PID Diff FdbkDisplays the difference of both feedback va

B.13 U: MonitorsThis Page Intentionally Blank336YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual

BACnet CommunicationsC.1 BACNET CONFIGURATION...338C.2 COMMUNICATION SPEC

C.1 BACnet ConfigurationDrives can be monitored and controlled by a controller on a Building Automation and Control network (BACnet) using RS-485techn

C.2 Communication SpecificationsBACnet specifications appear in the following table:Item SpecificationsInterfaceMS-TP (Master-Slave/Token-Passing)RS-4

nThree-Phase AC 400 V 4A0361AABCDEFGHIJKLMNA – Fan guardB – Cooling fanC –Fan bracketD – Circulation fanE – Front coverF – USB port (type-B)G – HOA Ke

C.3 Connecting to a NetworkThis section explains how to connect the drive to a BACnet network and the network termination required for a connection.uN

uWiring Diagram for Multiple ConnectionsFigure C.3 explains the wiring diagrams for multiple connections using BACnet communication.nRS-485 InterfaceD

C.4 BACnet Setup ParametersuBACnet Serial CommunicationThis section describes parameters necessary to set up BACnet communications.nH5-01: Drive Slave

No. Name Setting Range DefaultH5-04 Stopping Method after CE 0 to 4 3Setting 0: Ramp to StopUses the deceleration time currently enabled.Setting 1: Co

nH5-08: Communications Protocol SelectionSelects the communications protocol.No. Name Setting Range DefaultH5-08 Communications Protocol Selection 0 t

nH5-14, H5-15: BACnet Device Object Identifiers 0 and 1These parameters set the Instance Identifier of the BACnet Device Object, where the H5-14 value

C.5 Drive Operations by BACnetThe drive operations that can be performed by BACnet communication depend on drive parameter settings. This sectionexpla

C.6 Communications TimingTo prevent a communications overrun in the slave drive, the master should wait a certain time between sending messages tothe

C.7 BACnet Objects SupporteduPresent Value AccessThe Present Value (PV) of BACnet objects can always be read. In addition, some PVs can be written or

PropertyObject TypeDeviceAnalogInputAnalogOutputAnalogValueBinaryOutputBinaryOutputBinaryValueInactive_Text – – – – Yes Yes YesActive_Text – – – – Yes

nThree-Phase AC 400 V 4A0414AABCDEFGHIJKLMNOMA – Fan guardB – Cooling fanC –Fan bracketD – HOA KeypadE – Drive cover 1F – Drive cover 2G – Terminal co

Object ID Object NameModbusAddressPrecision Range Units PV AccessAV12 Output Current 0042HXXXX.X(for drives ratedabove 11 kVA)XXX.XX(for drives rated1

uBinary Output ObjectsTable C.9 Binary Output ObjectsObject ID Object NameModbusAddressActive Text Inactive Text PV AccessBO1 MF Output M1-M2 0009H:bi

Object ID Object NameModbusAddressActive Text Inactive Text PV AccessBV35 Frequency Agree 002CH:bit 2 ON OFF RBV36 Desired Frequency Agree 002CH:bit 3

C.8 Accessing Drive Parameters and the Enter CommanduReading Drive ParametersReading drive parameters not listed in the analog or digital objects is a

C.9 Communication ErrorsErrors that may occur when accessing drive parameters using the BACnet objects are shown in Table C.12.Table C.12 MEMOBUS to B

C.10 Self-DiagnosticsThe drive has a built-in self-diagnosing function of the serial communication interface circuits. To perform the self-diagnosisfu

C.11 BACnet Protocol Implementation Conformance StatementDate: 1/4/2011 Vendor Name: Yaskawa America, Inc.Product Name: AC Motor Controller ProductMod

□Point-To-Point, EIA 232 (Clause 10), baud rate(s):□Point-To-Point, modem, (Clause 10), baud rate(s):□LonTalk, (Clause 11), medium:□Other:Device Addre

C.11 BACnet Protocol Implementation Conformance StatementThis Page Intentionally Blank358YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 Us

Standards ComplianceThis appendix explains the guidelines and criteria for maintaining CE and UL standards.D.1 SECTION SAFETY...

nThree-Phase AC 400 V 4A0480A to 4A0590AABCFDEGHIKLNOMJA – Fan guardB – Circuit board cooling fanC – Cooling fanD – Fan bracketE – Circulation FanF –

D.1 Section Safety WARNINGElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply could result in death or

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

D.2 European StandardsFigure D.1 CE MarkThe CE mark indicates compliance with European safety and environmental regulations. It is required for engagi

ModelManufacturer: BussmannModel Fuse Ampere Rating (A)2A0343 FWH-600A 6002A0396 FWH-600A 600Three-Phase 400 V Class4A0005 FWH-40B 404A0008 FWH-40B 40

2.Place the drive and EMC noise filter in the same enclosure.3.Use braided shield cable for the drive and motor wiring, or run the wiring through a me

Three-Phase 200 V / 400 V Class (2A0011 to 2A0273 and 4A0011 to 4A0302)CIMR-Z2A0011 to 2A0273CIMR-Z4A0005 to 4A0302 L3L2L1PEDDHFGAEICBA –

Three-Phase 200 V / 400 V Class (2A0343, 2A0396, and 4A0361 to 4A0590)R/L1 S/L2 T/L3U/T1V/T2W/T3–3+1+CIMR-ZШ2A0343 and 2A0396CIMR-ZШ4A0414 to 4A0590L3

nEMC FiltersInstall the drive with the EMC filters listed below for 2A0343, 2A0396, and 4A0361 to 4A0590.Table D.2 IEC/EN 61800-3 FiltersModelFilter D

D.3 UL/cUL StandardsuUL Standards ComplianceThe UL/cUL mark applies to products in the United States and Canada. It indicates that UL has performed pr

Wire GaugeTerminalScrewsCrimp TerminalModel NumberToolInsulationCapModel No.Code <1>Machine No. Die Jaw8 mm28 AWGM4 8-4NS YA-4 AD-901 TP-008 100

uFront ViewsMEDABCEFGJKLCIMR-Zo2A0011FIHCIMR-Zo2A0075FKLMACEEDFBHJIGA – Terminal TB2B – Terminal TB5 (FE)C –Main circuit terminalD – EMC filter switch

ModelNominal OutputPower (HP)AC Drive Input(A)MCCB Rating (A)<1>Time Delay FuseRating (A) <2>Non-time DelayFuse Rating (A)<3>Bussman

nDrive Short Circuit RatingThe drive is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vacmaxi

Operation time (minutes)Cold start(characteristics when an overload occurs at a complete stop)Hot start(characteristics when an overload occurs during

Quick Reference SheetThis section provides tables to keep record of the drive specifications, motor specifications, and drivesettings. Fill in the tab

E.1 Drive and Motor SpecificationsuDrive SpecificationsItems DescriptionModel CIMR-ZSerial Number Software Version (PRG) Options used Date of Usage

E.2 Basic Parameter SettingsUse the following tables to keep records of important parameters. Have this data available when contacting Yaskawa technic

uMulti-Function Digital OutputsTerminal Output UsedSetting Valueand Function NameMemoM1-M2 H2-01 = M3-M4 H2-02 = M5-M6 H2-03 = uMonitor Outpu

E.3 User Setting TableUse the Verify Menu to see which parameters have been changed from their original default settings below the parameter number in

No. NameUserSettingb5-34PI Output Lower Limit b5-35PI Input Limit b5-36 PI Feedback High Detection Level b5-37 PI Feedback High Detection Time b5-

No. NameUserSettingE5-05 Motor Stator Resistance E5-06 Motor d-Axis Inductance E5-07 Motor q-Axis Inductance E5-09 Motor Induction Voltage Constant

1.5 Component NamesThis Page Intentionally Blank38YASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual

No. NameUserSettingL3-22Deceleration Time at Stall Prevention duringAcceleration L3-23Automatic Reduction Selection for Stall Preventionduring Run L3-

No. NameUserSettingo4-02 Cumulative Operation Time Selection o4-03 Cooling Fan Maintenance Operation Time Setting o4-05 Capacitor Maintenance Settin

No. NameUserSettingT1-05 Motor Base Frequency T1-06 Number of Motor Poles T1-07 Motor Base Speed T1-11 Motor Iron Loss T2-01 PM Motor Auto-Tuning

Index++V...91Numerics24 V Power Supply ...

CALL... 218Cannot Change Parameter Settings...

DC Injection Braking Start Frequency... 129DC Injection Braking Time at Start ...

FbH ... 208, 220FbL ...

Installation Orientation...43Installation Orientation and Spacing ...

Monitor Parameters... 329Most Recent Fault ...

oPr ... 213Optional 24 V DC power supply connector cover ... 30, 31, 32,

Mechanical InstallationThis chapter explains how to properly mount and install the drive.2.1 SECTION SAFETY...

PM Motor Rated Power... 148PM Motor Rated Voltage ...

Sequence Timer 3 Day Selection ... 322Sequence Timer 3 Reference Source...

TrPC ... 223Tuning Errors...

This Page Intentionally BlankYASKAWA ELECTRIC TOEP C710616 45E YASKAWA AC Drive – Z1000 User Manual393

Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.MANUAL NO.　TOEP C710616 45BPublished

YASKAWA AMERICA, INC.2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http://

3. ELECTRICAL INSTALLATION ... 593.1 Section Safety...

2.1 Section Safety WARNINGFire HazardProvide sufficient cooling when installing the drive inside an enclosed panel or cabinet.Failure to comply could

NOTICEWhen the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention tothe motor insulation voltag

2.2 Mechanical InstallationThis section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.uInst

uInstallation Orientation and SpacingInstall the drive upright as illustrated in Figure 2.2 to maintain proper cooling.Figure 2.2 Correct Installation

nHorizontal Suspension of Drive Models 2A0343A, 2A0396A, and 4A0361A to 4A0590ATo make a wire hanger or frame for use when lifting the drive with a cr

uPanel Cut-Out Dimensions4-M5 TapW1HH1BWFigure 1A4-M6 TapW1AHH1BWFigure 2 4-M8 TapW1AHH1H4 H2 H3H5BWFigure 34-M10 TapW1HH1H4 H2 H3H5WFigure 4AB4-M12 T

Drive ModelDimensions (in)Figure W H W1 W2 W3 H1 H2 H3 H4 H5 A B2A01432A01692A02112A02734 13.4 31.6 9.6 – – 30.7 0.9 0.5 1.2 0.4 12.8 28.62A03432A0396

nHOA Keypad Remote InstallationHOA Keypad DimensionsUnit: mm (in)Installation Holes (2-M3 Screws, Depth 5)78 (3.07) 15 (0.59) 44 (1.73)Figure 2.7 HOA

22 (0.87)14 (0.56)26 (1.02)78 (3.1)2 (0.08)Unit: mm (in)22 (0.87)22 (0.87)Figure 2.8 Panel Cut-Out Dimensions (External/Face-Mount Installation)HOA Ke

120 (4.72) 45 (1.77)59 (2.32)+0.5 (0.02) 089 (3.5)+0.5 (0.02) 0Unit : mm (in)Figure 2.11 Panel Cut-Out Dimensions (Internal/Flush-Mount Installation

Menu Structure for HOA Keypad... 1114.3 The Drive, P

nIP20/NEMA Type 1 Enclosure DrivesNote: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEM

Figure 5Figure 6Figure 7H1HW1WMAX.W2MAX.W24-dH0H2t1D1DH1HW4-dH0H2t1D1DMAX.W2W1MAX.W2H1HMAX.W2H0DD1t14-dMAX.W2WW1H22.2 Mechanical InstallationYASKAWA E

Table 2.5 Dimensions for IP20/NEMA Type 1 Enclosure: 200 V ClassDrive Model FigureDimensions (in)ScrewSizeWt. (lb)W H D W1 W2 H0 H1 H2 D1 t1 d2A0011 &

Drive Model FigureDimensions (in)ScrewSizeWt. (lb)W H D W1 W2 H0 H1 H2 D1 t1 d4A0052ooA <1>4255(10.04)542(21.33)263(10.37)221(8.70)- -527(20.76)

IP20/NEMA Type 1 Enclosure Conduit Bracket Dimensions d5 d6 d7DWWW1W1D3D2D1 Figure 1Figure 2 d5 d7DD3D2D1 d6W1W1WWFigure 3 d5 d6DD3D2D1W1W1WWFigu

d5 d6 d7 d8DW3W2D3D4D5D2D1WWW4 W4W5W5W4 d5 d6 d7 d8D3D4D5D6D2D1W1 W1W5W WW2 W2W3D d5 d6 d8 d7W3W3W1W1D3D4D5D2D1W2W2WWDFigure 5Figure 6Figure 7Table

Drive Model FigureDimensions (in) Diameter (in)W D W1 W2 W3 W4 W5 D1 D2 D3 D4 D5 D6 d5 d6 d7 d8400 V Class4A0005F11.42 4.15 1.08 - - - - 3.43 3.07 1.7

nIP00/Open-Type Enclosure DrivesFigure 1H1HMax. W2Max. W2DD1t1W4-dH2W1D1DWH1H2HMax W2Max W26-dFigure 3t1W1W3 W3Figure 2W14-dH1HH2Max W2Wt2t1D1DMax W2D

Table 2.8 Dimensions for IP00/Open-Type Enclosure: 200 V ClassDriveModelFigureDimensions (in)ScrewSizeWt. (lb)W H D W1 W2 W3 H1 H2 D1 t1 d2A0343A1500(

Electrical InstallationThis chapter explains the proper procedures for wiring the control circuit terminals, motor, and powersupply.3.1 SECTION SAFETY

5.1 Section Safety...1965.2 Motor Per

3.1 Section Safety WARNINGElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply may result in death or se

WARNINGDo not use an improper voltage source.Failure to comply could result in death or serious injury by fire.Verify that the rated voltage of the d

3.2 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure 3.1. It is possible to set and run the drive via the HOA ke

+-++－+－SNAMFMVI<1>MU/T1V/T2W/TUVW3GroundCooling fanM+-++－+－S1S2S3S4S5S6S7FEA1A20 VACRRSS-IGDrive2 kFMAM0 VFMAMACFE<9><9><7><

<2> For floating, impedance grounded, or asymmetrically grounded networks, disconnect the internal EMC filter by moving the SW1and SW2 screws to

3.3 Main Circuit Connection DiagramRefer to diagrams in this section when wiring the main circuit of the drive. Connections may vary based on drive ca

uWiring to –/+1 Terminals (2A0343 to 2A0396 and 4A0361 to 4A0590)Wire directly to the –/+1 terminals.nConnection DiagramsMotorU/T1W/T3V/T2+M-MFigure 3

MotorU/T1W/T3V/T2+1-Figure 3.7 12-Pulse Connection Diagram (2A0343, 2A0396, and 4A0361 to 4A0590)MotorU/T1W/T3V/T2+1-0゜-20゜+20゜Figure 3.8 18-Pulse Con

3.4 Terminal Block ConfigurationFigure 3.9 and Figure 3.10 show the different main circuit terminal arrangements for the drive capacities.CIMR-Z 2A001

CIMR-Zo2A0343, 0396R/L1 S/L2 T/L3U/T1V/T2 W/T3–+3+1CIMR-Zo4A0480, 0590R/L1 S/L2 T/L3U/T1V/T2W/T3–+3+1CIMR-Zo4A0361+1+3R/L1 S/L2

6.4 Option Installation...248Prior to Instal

3.5 Terminal CoverFollow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.uMode

nReattaching the Terminal CoverAfter wiring the terminal board and other devices, double-check connections and reattach the terminal cover. Refer to W

3.6 HOA Keypad and Front CoverDetach the HOA keypad from the drive for remote operation or when opening the front cover to install an option card.NOTI

uRemoving/Reattaching the Front CovernRemoving the Front CoverDrive Models 2A0011 to 2A0059, 4A0005 to 4A0040, and 4A0052ooB1.Remove the HOA keypad.2.

Drive Models 2A0075 to 2A0114, 4A0052ooA, and 4A0065 to 4A00961.Remove the HOA keypad.2.Loosen the front cover screws using a #2 Phillips screwdriver.

AA –Location of tabs on front coverFigure 3.19 Remove the Front Cover (2A0075 to 2A0114, 4A0052ooA, and 4A0065 to 4A0096)3.6 HOA Keypad and Front Cove

Drive Models 2A0143 to 2A0396 and 4A0124 to 4A05901.Remove the terminal cover and the HOA keypad.2.Loosen the installation screw on the front cover.Fi

nReattaching the Front CoverDrive Models 2A0011 to 2A0114 and 4A0005 to 4A0096Reverse the instructions given in Removing the Front Cover (2A0011 to 2A

Figure 3.24 Lock the Cover into Place (2A0143 to 2A0396 and 4A0124 to 4A0590)3.6 HOA Keypad and Front Cover78YASKAWA ELECTRIC TOEP C710616 45E YASKAWA

3.7 Top Protective CoverDrive models 2A0011 to 2A0273 and 4A0011 to 4A0302 are designed to IP20/NEMA Type 1 specifications with a protectivecover on t

B.5 E: Motor Parameters ...294E1: V/f Pattern fo

uReattaching the Top Protective CovernReattaching the Top Protective Cover: 2A0011 to 2A0114 and 4A0005 to 4A0096Insert the two small protruding hooks

3.8 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely and properly wire the main circuit inth

uProtecting Main Circuit TerminalsnInsulation Caps or SleevesUse insulation caps or sleeves when wiring the drive with crimp terminals. Take particula

uWire Gauges and Tightening TorqueUse the tables in this section to select the appropriate wires and crimp terminals.Gauges listed in the tables are f

Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb. in.)2A0088 <1>R/L1, S/L2, T/L3 28 to 2/0 M85.4 to 6.

nThree-Phase 400 V ClassTable 3.3 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kc

Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0156 <1>R/L1, S/L2, T/L3 3 × 21/0 to 3/0 M813.5

nCable Length Between Drive and MotorVoltage drop along the motor cable may cause reduced motor torque when the wiring between the drive and the motor

nEnable the Internal EMC FilterDANGER! Electrical Shock Hazard. Do not touch SW1 or SW2 screws while power is applied to the drive. Failure to comply

CBABA – SW1 (ON)B – Screw (OFF)C –SW2 (ON)Figure 3.33 EMC Filter Switch Location (2A0011 to 2A0059, 4A0005 to 4A0040, and 4A0052ooB)ABCA – SW1 (ON)B –

C.2 Communication Specifications...339C.3 Connecting to a Network

ABBCA – SW1 (ON)B – Screw (OFF)C –SW2 (ON)Figure 3.37 EMC Filter Switch Location (4A0302)If the SW1/SW2 screws are missing, install proper size screws

3.9 Control Circuit WiringuControl Circuit Connection DiagramRefer to Figure 3.1 on page 63 when wiring terminals on the drive control circuit.uContro

nOutput TerminalsTable 3.8 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function output.T

uTerminal ConfigurationThe control circuit terminals are arranged as shown in Figure 3.38.TB3TB1TB2TB4+V AC A1 A2 FM AMACS1 S2 S3 S4 S5 S6 S7 SN SC SP

nFerrule-Type Wire TerminalsYaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire endswith insulated s

uWiring the Control Circuit TerminalThis section describes the proper procedures and preparations for wiring the control terminals.WARNING! Electrical

ABA – Cable tie hole B – Cable hookFigure 3.41 Control Terminal Wiring (2A0011 to 2A0031 and 4A0005 to 4A0027)AABA – Cable tie hole B – Cable hookFigu

BAA – Cable tie hole B – Cable hookFigure 3.43 Control Terminal Wiring (2A0075 to 2A0114, 4A0052ooA, and 4A0065 to 4A0096)ABCBA – Cable hookB – Cable

ABA – Cable tie hole B – Cable hookFigure 3.45 Control Terminal Wiring (2A0143 to 2A0396 and 4A0156 to 4A0590)When setting the frequency by analog ref

uSwitches and Jumpers on the Control BoardThe control board is equipped with several switches used to adapt the drive I/Os to the external control sig