YASKAWA P7B Drive Bypass manuals

Yaskawa P7B Drive Bypass User Manual (291 pages)

Brand: Yaskawa | Category: Equipment | Size: 2.89 MB |

English

Table of contents

P7B Drive/Bypass

1

Technical Manual

1

Warnings and Cautions

3

! Intended Use

4

Introduction

5

! Terminology in This Manual

6

! Resources Available

7

Introduction vi

8

Table of Contents

9

Table of Contents viii

10

Table of Contents ix

11

Table of Contents x

12

Chapter 1

13

Physical Installation

13

Physical Installation 1 - 2

14

Physical Installation 1 - 3

15

Enclosure Data

16

Physical Installation 1 - 5

17

Physical Installation 1 - 6

18

Confirmations upon Delivery

19

! Bypass Unit Enclosures

20

Bypass Product Options

21

Physical Installation 1 - 10

22

Bypass Component Descriptions

23

Physical Installation 1 - 12

24

Only qualified service

24

Physical Installation 1 - 13

25

Physical Installation 1 - 14

26

Physical Installation 1 - 15

27

Physical Installation 1 - 16

28

Physical Installation 1 - 17

29

With Add-On Box

30

Physical Installation 1 - 19

31

TOP VIEW

33

! Dimensions and Weights

34

! Installation Site

36

Physical Installation 1 - 25

37

Physical Installation 1 - 26

38

Chapter 2

39

Electrical Installation

39

Torque Specifications

41

! Grounding

43

! Wire Routing

44

Control Wiring

47

! Damper Control Circuit

48

! Safety Interlock Circuit:

48

ON PCB A2

49

4030 (40 HP, 480V) and larger

51

! Wiring Checks

52

* Switch Selectable Options

53

! DIP Switch S1

54

!Shunt Connector CN15

55

! Field Wiring Diagram

56

Wiring Diagram

58

"OR"

59

OPTION D

59

Logic Diagram

60

RUN/STOP ENGINEERED OPTION

61

COMBINED)

62

(360VA. MAX

62

ALL BLOWERS

62

TOTAL FOR

62

RATED: 1AMP, 120VAC MAX

63

Chapter 3

65

Control Panel

65

Digital Operator 3 - 2

66

! Digital Operator Keys

67

! Drive Mode Indicators

68

Digital Operator 3 - 5

69

Digital Operator 3 - 6

70

Digital Operator 3 - 7

71

Drive Main Menus

72

! Main Menu Structure

73

! - DRIVE - Operation Menu

74

Digital Operator 3 - 11

75

Digital Operator 3 - 12

76

- QUICK - Quick Setting Menu

77

! - ADV- Programming Menu

78

- A.TUNE - Auto-Tuning Menu

79

Digital Operator 3 - 16

80

Digital Operator 3 - 17

81

Digital Operator 3 - 18

82

Chapter 4

83

Start Up and Operation

83

Start Up Introduction

84

BYPASS START UP PREPARATION

85

Start Up and Operation 4 - 4

86

Start Up and Operation 4 - 5

87

Start Up and Operation 4 - 6

88

Start Up and Operation 4 - 7

89

Bypass Operation Description

90

$ Selector Switch Functions

91

$ Switch Selectable Functions

92

Chapter 5

95

Programming

95

Programming 5 - 2

96

Programming 5 - 3

97

Programming 5 - 5

99

Programming 5 - 6

100

Programming 5 - 7

101

Programming 5 - 8

102

! A1 Initialization

103

Programming 5 - 10

104

! b1 Sequence

105

Programming 5 - 12

106

Programming 5 - 13

107

Programming 5 - 14

108

Programming 5 - 15

109

Programming 5 - 16

110

Programming 5 - 17

111

Programming 5 - 18

112

Programming 5 - 19

113

Programming 5 - 20

114

Programming 5 - 21

115

Programming 5 - 22

116

Programming 5 - 23

117

SPEED COMMAND

118

FEEDBACK

118

Programming 5 - 25

119

Programming 5 - 26

120

Programming 5 - 27

121

Programming 5 - 28

122

Programming 5 - 29

123

Programming 5 - 30

124

Programming 5 - 31

125

Programming 5 - 32

126

Programming 5 - 33

127

X X X X X

128

Programming 5 - 35

129

Programming 5 - 36

130

Programming 5 - 37

131

C1 Accel/Decel

132

Programming 5 - 39

133

Programming 5 - 40

134

Programming 5 - 41

135

Programming 5 - 42

136

Programming 5 - 43

137

E1 V/f Pattern

138

Factory Default: 60.0 Hz

139

Programming 5 - 46

140

Programming 5 - 47

141

Programming 5 - 48

142

Programming 5 - 49

143

E2 Motor Setup

144

F6 Com OPT Setup

145

H1 Digital Inputs

146

Programming 5 - 53

147

Programming 5 - 54

148

Programming 5 - 55

149

Programming 5 - 56

150

H2 Digital Outputs

151

H3 Analog Inputs

152

Programming 5 - 59

153

Programming 5 - 60

154

Programming 5 - 61

155

Programming 5 - 62

156

Programming 5 - 63

157

Programming 5 - 64

158

L3 Stall Prevention

159

Programming 5 - 66

160

Programming 5 - 67

161

Programming 5 - 68

162

L5 Fault Restart

163

Programming 5 - 70

164

L6 Torque Detection

165

Programming 5 - 72

166

L8 Hardware Protection

167

Programming 5 - 74

168

! o1 Monitor Configuration

169

Setting Range: 6 to 53

169

Factory Default: 6

169

Active Monitor

170

Next two

170

Active Monitor Title

170

Programming 5 - 78

172

Programming 5 - 79

173

Programming 5 - 80

174

Programming 5 - 81

175

Programming 5 - 82

176

Programming 5 - 83

177

Programming 5 - 84

178

T1 Auto-Tuning

179

Programming 5 - 86

180

Chapter 6

181

Bypass Diagnostics

182

Drive Diagnostics

183

! Fault Detection

184

184

! Alarm Detection

190

! Auto-Tuning Faults

194

Drive Troubleshooting

196

If the Motor Does Not Operate

197

! If the Motor Overheats

199

Measure DC Bus Voltage

202

Input Diodes

202

(D1-D12 or Q1)

202

Output Transistors

204

(Q1-Q12)

204

Control Power Fuse

204

24Vdc Cooling Fans

205

(Heat Sink & Internal)

205

230/240VAC Cooling Fans

205

(Heat Sink)

205

Cooling Fan Fuse

205

Drive Date Stamp Information

206

Chapter 7

207

Maintenance

207

P7B Maintenance

208

! Preventive Maintenance

209

Maintenance 7 - 4

210

Maintenance 7 - 5

211

Maintenance 7 - 6

212

Maintenance 7 - 7

213

Maintenance 7 - 8

214

! Drive Replacement

215

Maintenance 7 - 10

216

Maintenance 7 - 11

217

Maintenance 7 - 12

218

Appendix A

219

Parameters

219

Parameter List

220

Parameters A - 3

221

Parameters A - 4

222

Parameters A - 5

223

Parameters A - 6

224

Parameters A - 7

225

Parameters A - 8

226

Parameters A - 9

227

Parameters A - 10

228

Parameters A - 11

229

Parameters A - 12

230

Parameters A - 13

231

Parameters A - 14

232

Parameters A - 15

233

Parameters A - 16

234

Parameters A - 17

235

Parameters A - 18

236

Parameters A - 19

237

Parameters A - 20

238

Parameters A - 21

239

Parameters A - 22

240

Parameters A - 23

241

Parameters A - 24

242

Parameters A - 25

243

Monitor List

244

Parameters A - 27

245

Fault Trace List

246

Fault History List

247

Parameters A - 30

248

Appendix B

249

Capacity Related Parameters

249

Drive Capacity

250

Parameters Affected by o2-04

251

Table B.3 208/240VAC Drives

252

Table B.4 480VAC Drives

253

Appendix C

255

Specifications

255

! 208-240 VAC

256

! 480 VAC

257

! All Voltages

258

Appendix D

259

Communication

259

Using Modbus Communication

260

Communications D - 3

261

Communications D - 4

262

Communications D - 5

263

Communications D - 6

264

Modbus Function Code Details

265

! Loopback Test (08H)

266

Modbus Data Tables

267

! Monitor Data

268

Communications D - 11

269

Communications D - 12

270

Communications D - 13

271

Modbus Self-Diagnosis

272

Appendix E

273

Peripheral Devices

273

General Peripheral Devices

274

Appendix F

275

Replacement Parts

275

Spare Parts F - 2

276

Primary Parts - 480VAC

277

Bypass Replacement Parts

278

Spare Parts F - 6

280

Index - 1

281

Index - 2

282

Index - 3

283

Index - 4

284

Index - 5

285

Index - 6

286

Index - 7

287

Index - 8

288

Index - 9

289

Index - 10

290

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