Yaskawa iQpump Controller User Manual User Manual

iQpump ControllerUser ManualDocument Number: TM.iQp.06 PRG: 0034 ~ 003X

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Pump Tuning100 YASKAWA TM.iQp.06 iQpump Controller User ManualPump Tuning◆ PI Control Tuning (b5 Group)The built-in PI controller in the iQpump is

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 101Figure 5.12 Figure 6. PI Feedback Response CharacteristicsFigure 5.13 Figure 5.1

Pump Tuning102 YASKAWA TM.iQp.06 iQpump Controller User ManualTable 5.1 PI Setpoint OptionsIn some situations there are two feedback inputs. The i

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 103 b5-08 PI Primary Delay Time ConstantSetting Range: 0.00 ~ 10.00 sFactory Default: 0

Pump Tuning104 YASKAWA TM.iQp.06 iQpump Controller User Manual b5-17 PI Accel / Decel TimeSetting Range: 0.0 ~ 25.5 sFactory Default: 0.0 sThis is

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 105◆ C1 Accel / Decel C1-01 Acceleration Time 1C1-02 Deceleration Time 1C1-03 Accelerat

Pump Tuning106 YASKAWA TM.iQp.06 iQpump Controller User Manual d2-03 Master Speed Reference Lower LimitSetting Range: 0.0 ~ 110.0 %Factory Default

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 107◆ E1 V/f Pattern E1-01 Input Voltage SettingSetting Range: 155.0 V ~ 255.0 V (208 V

Pump Tuning108 YASKAWA TM.iQp.06 iQpump Controller User ManualTable 5.3 Preset V/f PatternsIf one of the custom V/f patterns is selected, then pa

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 109 E1-06 Base FrequencySetting Range: 0.0 ~ 200.0 HzFactory Default: 60.0 Hz E1-07 Mi

YASKAWA TM.iQp.06 iQpump Controller User Manual

Pump Tuning110 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 5.18 Figure 5.6 Custom V/f Pattern Programming CurveIncreasing the voltage i

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 111◆ H3 Analog Inputs H3-02 Terminal A1 Gain SettingSetting Range: 0.0 ~ 1000.0 %Factor

Pump Tuning112 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 5.21 Figure 5.36 Output Frequency with Reduced Bias SettingAs a further exam

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 113Figure 5.24 Figure 5.39 Connection of a 3-Wire 4~20 mA Feedback Device (H3-08 = 2)T

Pump Tuning114 YASKAWA TM.iQp.06 iQpump Controller User Manual H3-09 Terminal A2 Function SelectionThe A2 analog input can be programmed to perfor

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 115Function: Aux ReferenceSetting: 2In order for the A2 analog input to be used as the m

Pump Tuning116 YASKAWA TM.iQp.06 iQpump Controller User Manual H3-11 Terminal A2 Bias SettingSetting Range: –100.0 % ~ +100.0 %Factory Default: 0.

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 117 L2-02 Momentary Power Loss Ride-Thru TimeSetting Range: 0.0 ~ 25.5 sFactory Default

Pump Tuning118 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 5.28 Figure 5.45 Automatic Restart Timing DiagramThe auto restart count is r

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 119◆ L6 Torque Detection L6-01 Torque Detection Selection 1 L6-02 Torque Detection Lev

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Pump Tuning120 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 5.46 Over Torque DetectionFigure 5.29 Figure 5.47 Under Torque Detection◆ L

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 121 L8-03 Overheat Pre-Alarm Operation SelectionThe iQpump drive is capable of warning

Pump Tuning122 YASKAWA TM.iQp.06 iQpump Controller User Manual L8-07 Output Phase Loss Protection <0033>The output phase loss detection circ

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 123 L8-19 Overheat Frequency Reference Reduction LevelSetting Range: 0.0 ~ 100.0 % of m

Pump Tuning124 YASKAWA TM.iQp.06 iQpump Controller User ManualThe active monitor displayed when the iQpump drive is powered on can be changed to ei

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 125◆ o2 Key Selections o2-06 Operation Selection when Digital Operator is DisconnectedL

Pump Tuning126 YASKAWA TM.iQp.06 iQpump Controller User Manual o3-02 Read Allowed SelectionThe digital operator has parameter COPY capabilities vi

Pump TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 127A successful VERIFY of the parameter values will display:If all the parameter values

5.2 Pump Basic128 YASKAWA TM.iQp.06 iQpump Controller User Manual5.2 Pump Basic◆ Parameter Overview — P1 GroupTable 5.6 ◆ P1 Pump Minimum Speed and

5.2 Pump BasicYASKAWA TM.iQp.06 iQpump Controller User Manual 129Example: 3600 rpm Pump MotorDesired Operation: Minimum Speed is 2400 rpmSolution: P

YASKAWA TM.iQp.06 iQpump Controller User Manual 13Warnings and CautionsThis Section provides warnings and cautions pertinent to this product, that if

5.2 Pump Basic130 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 5.34 Figure 5.51 Loss of Prime (LOP) FaultNote: Loss of prime function is

5.3 Pump ProtectionYASKAWA TM.iQp.06 iQpump Controller User Manual 1315.3 Pump Protection◆ P2 Shutdown Pump System When Running at Low Speed (Sleep)

5.3 Pump Protection132 YASKAWA TM.iQp.06 iQpump Controller User Manual Sleep Function Based on Output Frequency (P2-01 = 0) The iQpump drive enters

5.3 Pump ProtectionYASKAWA TM.iQp.06 iQpump Controller User Manual 133 Sleep Function Based on Output Current (P2-01 = 1) The iQpump drive enters s

5.3 Pump Protection134 YASKAWA TM.iQp.06 iQpump Controller User Manual Sleep Function Based on Feedback Level (P2-01 = 2) The iQpump drive enters s

5.4 T1 Auto-TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 1355.4 T1 Auto-Tuning◆ T1-02 Motor Rated PowerSetting Range: 0.00 ~ 650.00 kWFacto

5.4 T1 Auto-TuningYASKAWA TM.iQp.06 iQpump Controller User Manual 136THIS PAGE INTENTIONALLY BLANK

YASKAWA TM.iQp.06 iQpump Controller User Manual 1376Diagnostics & TroubleshootingThis chapter describes diagnostics and troubleshooting for the iQ

6.1 Fault Detection138 YASKAWA TM.iQp.06 iQpump Controller User Manual6.1 Fault DetectionWhen the iQpump drive detects a fault, the fault informatio

6.1 Fault DetectionYASKAWA TM.iQp.06 iQpump Controller User Manual 139CPF08WAT- E rrWatchdog Timer Fault(WAT)— Cycle power off and on to the iQpump.

14 YASKAWA TM.iQp.06 iQpump Controller User Manual ◆ Intended UseDrives are intended for installation in electrical systems or machinery.For use in

6.1 Fault Detection140 YASKAWA TM.iQp.06 iQpump Controller User ManualLFOutput Phase LossOutput Open-phaseAn open-phase occurred at the iQpump outpu

6.1 Fault DetectionYASKAWA TM.iQp.06 iQpump Controller User Manual 141oL2Inv OverloadediQpump OverloadDesigned to protect the iQpump.The load is too

6.1 Fault Detection142 YASKAWA TM.iQp.06 iQpump Controller User ManualUv2CTL PS UndervoltControl Power Supply UndervoltageUndervoltage of the contro

6.2 iQpump Keypad MessagesYASKAWA TM.iQp.06 iQpump Controller User Manual 1436.2 iQpump Keypad Messages◆ Pump Fault and Alarm MessagesThe iQpump has

6.2 iQpump Keypad Messages144 YASKAWA TM.iQp.06 iQpump Controller User ManualPoCPump Over CyclePump Over Cycle Protection VFD Controlled Pump exceed

6.3 Alarm DetectionYASKAWA TM.iQp.06 iQpump Controller User Manual 1456.3 Alarm DetectionThe alarms are iQpump drive protection functions that do no

6.3 Alarm Detection146 YASKAWA TM.iQp.06 iQpump Controller User ManualLL3Loss of Load Det 1(Flashing)Loss of Load Detection 1iQpump output current &

6.3 Alarm DetectionYASKAWA TM.iQp.06 iQpump Controller User Manual 147◆ Pump Alarm Messages GeneratedDigital Operator DisplayDescription Cause Corre

6.4 Operator Programming Errors (oPE)148 YASKAWA TM.iQp.06 iQpump Controller User Manual6.4 Operator Programming Errors (oPE)An Operator Programming

6.5 Auto-Tuning FaultsYASKAWA TM.iQp.06 iQpump Controller User Manual 1496.5 Auto-Tuning FaultsAuto-tuning faults are shown below. When the followin

YASKAWA TM.iQp.06 iQpump Controller User Manual 15IntroductionThis Section describes the applicability of the Manual.The iQpump (P7U) is a Pulse Widt

6.6 Digital Operator COPY Function Faults150 YASKAWA TM.iQp.06 iQpump Controller User Manual6.6 Digital Operator COPY Function FaultsThese faults ca

6.7 TroubleshootingYASKAWA TM.iQp.06 iQpump Controller User Manual 1516.7 TroubleshootingDue to problems sucha s parameter setting errors or faulty

6.7 Troubleshooting152 YASKAWA TM.iQp.06 iQpump Controller User ManualThe Speed Command is too low.If the Speed Command is set below the frequency s

6.7 TroubleshootingYASKAWA TM.iQp.06 iQpump Controller User Manual 153 The withstand voltage between the motor phases is insufficient.When the moto

6.7 Troubleshooting154 YASKAWA TM.iQp.06 iQpump Controller User Manual• Increase the parameter b2-04 (DC Injection Braking (initial excitation) Time

6.8 Main Circuit Test ProcedureYASKAWA TM.iQp.06 iQpump Controller User Manual 1556.8 Main Circuit Test ProcedureBefore attempting any troubleshooti

6.8 Main Circuit Test Procedure156 YASKAWA TM.iQp.06 iQpump Controller User ManualSoft Charge Resistor Check(R1, R2, 6PCB)The soft charge resistor w

6.8 Main Circuit Test ProcedureYASKAWA TM.iQp.06 iQpump Controller User Manual 157Output Transistors(Q1-Q12)(Continued)11. Place the positive (red)

6.9 Drive Date Stamp Information158 YASKAWA TM.iQp.06 iQpump Controller User Manual6.9 Drive Date Stamp InformationThis information is used to deter

YASKAWA TM.iQp.06 iQpump Controller User Manual 1597MaintenanceThis chapter describes basic maintenance and inspection of the iQpump drive. Please ref

16 YASKAWA TM.iQp.06 iQpump Controller User Manual ◆ Conventions Used in this Manual Software VersionsYaskawa recognizes the need to continuously im

7.1 Periodic Inspection160 YASKAWA TM.iQp.06 iQpump Controller User Manual7.1 Periodic InspectionCheck the following items during periodic maintenan

7.2 Preventive MaintenanceYASKAWA TM.iQp.06 iQpump Controller User Manual 1617.2 Preventive MaintenanceTable 7.3 Preventive MaintenanceIf the iQpum

7.3 Heatsink Cooling Fan Replacement162 YASKAWA TM.iQp.06 iQpump Controller User Manual7.3 Heatsink Cooling Fan Replacement◆ Models CIMR-P7U20P4 thr

7.3 Heatsink Cooling Fan ReplacementYASKAWA TM.iQp.06 iQpump Controller User Manual 163◆ Models CIMR-P7U2022 thru 2110 (30 HP to 150 HP @ 208 V / 2

7.4 Removing and Mounting the Terminal Card164 YASKAWA TM.iQp.06 iQpump Controller User Manual7.4 Removing and Mounting the Terminal CardThe termina

YASKAWA TM.iQp.06 iQpump Controller User Manual 165Appendix: AParametersThis appendix lists all the parameter numbers and names, along with a descript

166 YASKAWA TM.iQp.06 iQpump Controller User Manual Parameter ListTable 1 Parameter ListParameter No.Addr. HexParameter NameDigital Operator Display

YASKAWA TM.iQp.06 iQpump Controller User Manual 167b2-02 018ADC Injection BrakingCurrentDCInj CurrentSelects the DC injection braking current as a p

168 YASKAWA TM.iQp.06 iQpump Controller User Manual b5-0701ABPI Offset AdjustmentPI OffsetSets the amount of offset of the output of the PI controll

YASKAWA TM.iQp.06 iQpump Controller User Manual 169C1-09 0208Fast Stop TimeFast Stop TimeSets the time to decelerate from maximum frequency to zero

YASKAWATM.iQp.06 iQpump Controller User Manual 171Physical InstallationThis chapter describes the requirements for receiving and installing the iQpump

170 YASKAWA TM.iQp.06 iQpump Controller User Manual Preset Referenced1-010280Set-point Reference 1Set-point 1Digital preset setpoint reference 1. U

YASKAWA TM.iQp.06 iQpump Controller User Manual 171E1-04 0303Maximum Output FrequencyMax FrequencyTo set V/f characteristics in a straight line, set

172 YASKAWA TM.iQp.06 iQpump Controller User Manual F6-05 03A6Current Monitor Display Unit SelectionCurrent Unit Sel0: A Display1: 100 % / 8192 (Dri

YASKAWA TM.iQp.06 iQpump Controller User Manual 173H1-04(continued on next page)0403Terminal S6 Function SelectionTerminal S6 Sel20: External Pump F

174 YASKAWA TM.iQp.06 iQpump Controller User Manual H1-04 040381: Disable Sleep ModeFunction Active in Auto Mode.Closed: Disables sleep function, Fee

YASKAWA TM.iQp.06 iQpump Controller User Manual 175Parameter No.Addr. HexParameter NameDigital Operator DisplayDescriptionSetting RangeFactory Setti

176 YASKAWA TM.iQp.06 iQpump Controller User Manual H2-02(continued)040CTerminal M3-M4 Function SelectionTerm M3-M4 Sel42: Pump FaultFunction Active

YASKAWA TM.iQp.06 iQpump Controller User Manual 177H2-02(continued)040CTerminal M3- M4 Function SelectionTerm M3-M4 Sel55: Lube Pump <0034> Cl

178 YASKAWA TM.iQp.06 iQpump Controller User Manual H4-02041ETerminal FM Gain SettingTerminal FM GainSets Terminal FM output voltage (in percent of

YASKAWA TM.iQp.06 iQpump Controller User Manual 179H5-06 042ADrive Transmit Wait TimeTransmit WaitTimSets the time from when the drive receives data

1.1 iQpump Model Number and Enclosure Style18 YASKAWA TM.iQp.06 iQpump Controller User Manual1.1 iQpump Model Number and Enclosure StyleTable 1.1 i

180 YASKAWA TM.iQp.06 iQpump Controller User Manual Stall PreventionL3-01 048FStall Prevention Selection During AccelStallP Accel Sel0: Disabled (Mo

YASKAWA TM.iQp.06 iQpump Controller User Manual 181 Torque DetectionL6-01 04A1Torque Detection Selection 1Load DetectionDetermines the drive's

182 YASKAWA TM.iQp.06 iQpump Controller User Manual L8-12 04B8Ambient Temperature SettingAmbient TempWhen the drive is installed in an ambient temper

YASKAWA TM.iQp.06 iQpump Controller User Manual 183o1-07 0518Second Line User Monitor Selection2nd Monitor SelSets the “U1” monitor always displayed

184 YASKAWA TM.iQp.06 iQpump Controller User Manual o3-02 0516Read Allowed Selection Read AllowableEnables and disables all digital operator copy fun

YASKAWA TM.iQp.06 iQpump Controller User Manual 185P1-090608High Feedback LevelHigh FB LevelThe drive will display a “High Feedback Level (HFB)” al

186 YASKAWA TM.iQp.06 iQpump Controller User Manual P2-02060BSleep LevelSleep LevelSleep activates when selected level (P2-01) reaches programmed sl

YASKAWA TM.iQp.06 iQpump Controller User Manual 187P2-15 010FNo-Flow Delta Feedback LevelNF FB LevelNo-flow feedback (PID-Error: setpoint minus feed

188 YASKAWA TM.iQp.06 iQpump Controller User Manual P3-020615Drive Multi / Maximum LevelMax-Multi LevelSets the maximum level used for multiplex pum

YASKAWA TM.iQp.06 iQpump Controller User Manual 189P3-09061CPump 2 Frequency Shutdown LevelP2 Freq Shd LvlSets the level used for multiplex pumping

1.2 Confirmations Upon DeliveryYASKAWA TM.iQp.06 iQpump Controller User Manual 191.2 Confirmations Upon Delivery◆ Receiving ChecksCheck the followin

190 YASKAWA TM.iQp.06 iQpump Controller User Manual Pump AdvancedP4-010115Pre-charge LevelPre-charge LevelSets the level when the drive will run at

YASKAWA TM.iQp.06 iQpump Controller User Manual 191P4-08<0032>011CProtection Fault Auto Restart EnableProt Flt RestrtSetting to enable / disab

192 YASKAWA TM.iQp.06 iQpump Controller User Manual P4-21<0034> 834Low City Pressure Input SelectLow City In SelSelects the type of pressure swi

YASKAWA TM.iQp.06 iQpump Controller User Manual 193P6-07<0034> 846Low Flow SelectLow Flow SelSets the behavior of the drive when a “Low Flow”

194 YASKAWA TM.iQp.06 iQpump Controller User Manual P7-08<0034> 856De-Scale Acceleration TimeDe-Scale AccelSets the amount of time it will tak

YASKAWA TM.iQp.06 iQpump Controller User Manual 195P9-04<0034> 0883Alternation ModeAlternation ModeDetermines how alternation is performed:0:

196 YASKAWA TM.iQp.06 iQpump Controller User Manual P9-17<0034> 0890Setpoint ModifierSet-pt ModifierSystem Set-point is incremented with this

YASKAWA TM.iQp.06 iQpump Controller User Manual 197Monitor ListTable 2 Monitor ListParameter No.Addr. HexParameter Name Digital Operator DisplayDes

198 YASKAWA TM.iQp.06 iQpump Controller User Manual U1-16 004FTerminal A2 Input Voltage Term A2 lev elDisplays the input current (or voltage) on Term

YASKAWA TM.iQp.06 iQpump Controller User Manual 199U1-92 0722Pump StatusPump StatusDisplay pump running status.U1-93 723Total Set-point Compensation

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1.2 Confirmations Upon Delivery20 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Drive Model NumbersThe model number on the nameplate indicates th

200 YASKAWA TM.iQp.06 iQpump Controller User Manual Fault Trace ListTable 3 Fault Trace ListParameter No.Addr. HexFault TraceU2-01 0080Current Fault

YASKAWA TM.iQp.06 iQpump Controller User Manual 201Fault History ListTable 4 Fault History ListParameter No.Addr.HexFault HistoryU3-01 0090Most Rec

202 YASKAWA TM.iQp.06 iQpump Controller User Manual Table 5 Decimal to Hex ConversionDecimal Hex Decimal Hex1 1 51 332 2 52 343 3 53 354 4 54 365 5

YASKAWA TM.iQp.06 iQpump Controller User Manual 203Appendix: BCapacity Related ParametersThis appendix lists the parameters affected by the Drive Cap

204 YASKAWA TM.iQp.06 iQpump Controller User Manual B.1 Drive CapacityB.1 Drive CapacityParameter o2-04 sets the iQpump drive capacity according to

B.2 Parameters Affected by o2-04YASKAWA TM.iQp.06 iQpump Controller User Manual 205B.2 Parameters Affected by o2-04The factory setting of the follow

206 YASKAWA TM.iQp.06 iQpump Controller User Manual B.3 Capacity Related Parameter ValuesB.3 Capacity Related Parameter ValuesThe following tables d

B.3 Capacity Related Parameter ValuesYASKAWA TM.iQp.06 iQpump Controller User Manual 207Table B.4 480 Vac iQpump DrivesDrive ModelCIMR-P7U-107Nomi

208 YASKAWA TM.iQp.06 iQpump Controller User Manual B.3 Capacity Related Parameter ValuesCC arrier F requenc y P arameter F ac tory Defaults : 208V

YASKAWA TM.iQp.06 iQpump Controller User Manual 209Appendix: CSpecificationsThis appendix details the standard iQpump drive specifications. C.1 Stand

1.3 Component NamesYASKAWA TM.iQp.06 iQpump Controller User Manual 211.3 Component Names◆ Models CIMR-P7U20P4 through 2018 (25 HP @ 208 V / 240 V)

210 YASKAWA TM.iQp.06 iQpump Controller User Manual C.1 Standard iQpump Drive SpecificationsC.1 Standard iQpump Drive SpecificationsThe standard iQp

C.1 Standard iQpump Drive SpecificationsYASKAWA TM.iQp.06 iQpump Controller User Manual 211◆ 480 VacTable C.2 480 Vac iQpump Drive SpecificationsTa

212 YASKAWA TM.iQp.06 iQpump Controller User Manual C.1 Standard iQpump Drive SpecificationsTable C.3 Common iQpump (P7U) Drive SpecificationsModel

YASKAWA TM.iQp.06 iQpump Controller User Manual 213Appendix: DCommunicationThis appendix details the specifications, connections, and programming of

214 YASKAWA TM.iQp.06 iQpump Controller User Manual D.1 Using Modbus CommunicationD.1 Using Modbus CommunicationSerial communication can be performe

D.1 Using Modbus CommunicationYASKAWA TM.iQp.06 iQpump Controller User Manual 215Figure D.2 Communication Connection Terminals and Terminating Resi

216 YASKAWA TM.iQp.06 iQpump Controller User Manual D.1 Using Modbus Communication Related ParametersTable D.2 Serial Communication Related Parame

D.1 Using Modbus CommunicationYASKAWA TM.iQp.06 iQpump Controller User Manual 217 Message FormatIn Modbus communication, the master sends commands

218 YASKAWA TM.iQp.06 iQpump Controller User Manual D.2 Modbus Function Code DetailsD.2 Modbus Function Code Details◆ Reading / Holding Register Con

D.2 Modbus Function Code DetailsYASKAWA TM.iQp.06 iQpump Controller User Manual 219◆ Loopback Test (08H)The loopback test returns the command messag

1.3 Component Names22 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Models CIMR-P7U2022 through 2110 (30 HP and above @ 208 V / 240 V) and 4030

220 YASKAWA TM.iQp.06 iQpump Controller User Manual D.3 Modbus Data TablesD.3 Modbus Data TablesThe data tables are shown below. The types of data a

D.3 Modbus Data TablesYASKAWA TM.iQp.06 iQpump Controller User Manual 221Monitor DataThe following table shows the monitor data. Monitor data can on

222 YASKAWA TM.iQp.06 iQpump Controller User Manual D.3 Modbus Data Tables002BSequence input statusBit 0 Input terminal S1 1: ON 0: OFFBit 1 Input t

D.3 Modbus Data TablesYASKAWA TM.iQp.06 iQpump Controller User Manual 223Broadcast DataThe following table shows the broadcast data. Broadcast data

224 YASKAWA TM.iQp.06 iQpump Controller User Manual D.3 Modbus Data TablesError CodesThe following table shows Modbus communication error codes.Tabl

D.4 Modbus Self-DiagnosisYASKAWA TM.iQp.06 iQpump Controller User Manual 225D.4 Modbus Self-DiagnosisThe iQpump drive has a built-in function for se

226 YASKAWA TM.iQp.06 iQpump Controller User Manual D.4 Modbus Self-DiagnosisTHIS PAGE INTENTIONALLY BLANK.

YASKAWA TM.iQp.06 iQpump Controller User Manual 227Appendix: EPeripheral DevicesThis appendix describes recommended branch short circuit protection a

228 YASKAWA TM.iQp.06 iQpump Controller User Manual E.1 Branch Circuit Short Circuit ProtectionE.1 Branch Circuit Short Circuit ProtectionThe follow

E.1 Branch Circuit Short Circuit ProtectionYASKAWA TM.iQp.06 iQpump Controller User Manual 229Table E.2 Recommended Fuse and Circuit Breaker Rating

1.4 Exterior and Mounting DimensionsYASKAWA TM.iQp.06 iQpump Controller User Manual 231.4 Exterior and Mounting DimensionsDimensions: iQpump (P7U) (

230 YASKAWA TM.iQp.06 iQpump Controller User Manual E.2 Branch Circuit Overload ProtectionTable E.4 Semiconductor Fuses for drive I2t Protection an

E.4 Third Party Serial Communication Converters RS232-RS485 / USB - RS485 ConvertersYASKAWA TM.iQp.06 iQpump Controller User Manual 231◆ AC and DC R

232 YASKAWA TM.iQp.06 iQpump Controller User Manual E.4 Third Party Serial Communication Converters RS232-RS485 / USB - RS485 ConvertersIC485AI Modu

E.5 SCADA Software for iQpump Drive (SW.iQp.01)YASKAWA TM.iQp.06 iQpump Controller User Manual 233Manufacturer: NudamModel: ND-6530Website: www.indu

234 YASKAWA TM.iQp.06 iQpump Controller User Manual E.7 iQpump Drive Harmonics Estimator (SW.HE.04)THIS PAGE INTENTIONALLY BLANK

YASKAWA TM.iQp.06 iQpump Controller User Manual 235Appendix: FElectromagnetic CompatibilityThis section describes the measures necessary to comply wi

236 YASKAWA TM.iQp.06 iQpump Controller User Manual F.1 Electromagnetic CompatibilityF.1 Electromagnetic Compatibility◆ IntroductionThis section des

F.1 Electromagnetic CompatibilityYASKAWA TM.iQp.06 iQpump Controller User Manual 237Figure F.1 Grounding Surface LayoutThe grounding surfaces must

238 YASKAWA TM.iQp.06 iQpump Controller User Manual F.1 Electromagnetic CompatibilityFigure F.2 EMC Filter LayoutMetal plateGroundingRemove varnish

YASKAWA TM.iQp.06 iQpump Controller User Manual 239Appendix: GQuick Setup ProceduresThis appendix provides quick setup procedures or application exam

1.4 Exterior and Mounting Dimensions24 YASKAWA TM.iQp.06 iQpump Controller User ManualDimensions: iQpump (P7U) (NEMA 1) 208 V / 240 V (88.0–115 AMPS

240 YASKAWA TM.iQp.06 iQpump Controller User Manual G.2 Set-up Procedures Included in this AppendixG.2 Set-up Procedures Included in this AppendixThe

G.3 Well Draw Down FunctionYASKAWA TM.iQp.06 iQpump Controller User Manual 241G.3 Well Draw Down FunctionThe Well Draw Down function in parameter P8

242 YASKAWA TM.iQp.06 iQpump Controller User Manual G.3 Well Draw Down Function 3. Connect Level Transducer to the iQpump DriveMost depth level tra

G.3 Well Draw Down FunctionYASKAWA TM.iQp.06 iQpump Controller User Manual 243Figure G.1 Figure G.3 Terminal Connections with Schematic 4. Connec

244 YASKAWA TM.iQp.06 iQpump Controller User Manual G.3 Well Draw Down Function 10. Set Wake-Up Level in Parameter P8-05When the water level reache

G.4 Sleep/Sleep Boost FunctionYASKAWA TM.iQp.06 iQpump Controller User Manual 245G.4 Sleep/Sleep Boost FunctionThe following is a summary of a set-u

246 YASKAWA TM.iQp.06 iQpump Controller User Manual G.4 Sleep/Sleep Boost FunctionTable G.3 Related Parameters <0034>◆ TroubleshootingIf the

G.5 Utility Delayed Start FunctionYASKAWA TM.iQp.06 iQpump Controller User Manual 247G.5 Utility Delayed Start FunctionThe following is a summary of

248 YASKAWA TM.iQp.06 iQpump Controller User Manual G.6 Start Level FunctionG.6 Start Level FunctionThe following is a summary of a set-up procedure

G.6 Start Level FunctionYASKAWA TM.iQp.06 iQpump Controller User Manual 249P1-04 can be programmed using a negative (-) psi value that will represen

1.4 Exterior and Mounting DimensionsYASKAWA TM.iQp.06 iQpump Controller User Manual 25Dimensions: iQpump (P7U) (Protected Chassis) 208–230 V (162–41

250 YASKAWA TM.iQp.06 iQpump Controller User Manual G.7 Low City Pressure or Low Suction Inlet PressureG.7 Low City Pressure or Low Suction Inlet Pr

G.8 Lube Pump Digital Output for Deep Well IrrigationYASKAWA TM.iQp.06 iQpump Controller User Manual 251G.8 Lube Pump Digital Output for Deep Well I

252 YASKAWA TM.iQp.06 iQpump Controller User Manual G.9 iQpump Software Multiplexing Set-upG.9 iQpump Software Multiplexing Set-upThe following is a

G.9 iQpump Software Multiplexing Set-upYASKAWA TM.iQp.06 iQpump Controller User Manual 2532. Use shielded communication cable for steps 3 and 4 to c

254 YASKAWA TM.iQp.06 iQpump Controller User Manual G.9 iQpump Software Multiplexing Set-upAn iQpump drive displays U1-67 = 0 <->:•Check physi

G.9 iQpump Software Multiplexing Set-upYASKAWA TM.iQp.06 iQpump Controller User Manual 255◆ Multiplex Status DisplayFigure G.12 Figure G.14 Multip

256 YASKAWA TM.iQp.06 iQpump Controller User Manual G.9 iQpump Software Multiplexing Set-up◆ MEMOBUS Networking Quick Start GuideTable G.8 Related

G.9 iQpump Software Multiplexing Set-upYASKAWA TM.iQp.06 iQpump Controller User Manual 257P9-13088CRemove Freq LevelRemove Freq LvlWhen P9-12 = 0 a

258 YASKAWA TM.iQp.06 iQpump Controller User Manual G.9 iQpump Software Multiplexing Set-up◆ Application Examples Simple Duplex SystemA customer re

G.9 iQpump Software Multiplexing Set-upYASKAWA TM.iQp.06 iQpump Controller User Manual 259 Duplex System with Fine TuningThe customer would like to

1.4 Exterior and Mounting Dimensions26 YASKAWA TM.iQp.06 iQpump Controller User ManualDimensions: iQpump (P7U) (Protected Chassis)Figure 1.11 Exter

260 YASKAWA TM.iQp.06 iQpump Controller User Manual G.9 iQpump Software Multiplexing Set-up Duplex System with Jockey PumpA customer requires a pum

G.9 iQpump Software Multiplexing Set-upYASKAWA TM.iQp.06 iQpump Controller User Manual 261 Triplex SystemA customer who currently runs a duplex sys

262 YASKAWA TM.iQp.06 iQpump Controller User Manual G.10 First In First Out (FIFO) DescriptionG.10 First In First Out (FIFO) Description The followi

G.11 Anti-No Flow Simplified SetupYASKAWA TM.iQp.06 iQpump Controller User Manual 263G.11 Anti-No Flow Simplified Setup◆ Sleep and Anti-No-Flow Dete

264 YASKAWA TM.iQp.06 iQpump Controller User Manual G.11 Anti-No Flow Simplified SetupTHIS PAGE INTENTIONALLY BLANK

YASKAWA TM.iQp.02 iQpump Drive Programming Manual iQpump Controller Data subject to change without notice. Yaskawa Electric America, Inc.YEA

1.5 Heat Loss DataYASKAWA TM.iQp.06 iQpump Controller User Manual 271.5 Heat Loss DataTable 1.3 200V Class Heat Loss DataTable 1.4 400V Class Heat

1.6 Checking and Controlling the Installation Site28 YASKAWA TM.iQp.06 iQpump Controller User Manual1.6 Checking and Controlling the Installation Si

1.7 Installation Orientation and ClearancesYASKAWA TM.iQp.06 iQpump Controller User Manual 291.7 Installation Orientation and ClearancesInstall the

YASKAWA TM.iQp.06 iQpump Controller User Manual 3iQpump Software ChangesTable 1.1 Modified iQpump Default Settings Miscellaneous Items:• In the pre

1.8 Removing and Attaching the Terminal Cover30 YASKAWA TM.iQp.06 iQpump Controller User Manual1.8 Removing and Attaching the Terminal CoverRemove t

1.9 Removing/Attaching the Digital Operator and Front CoverYASKAWA TM.iQp.06 iQpump Controller User Manual 311.9 Removing/Attaching the Digital Oper

1.9 Removing/Attaching the Digital Operator and Front Cover32 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Models CIMR-P7U2022 through 2110 (30

1.9 Removing/Attaching the Digital Operator and Front CoverYASKAWA TM.iQp.06 iQpump Controller User Manual 33IMPORTANT• Do not remove or attach the

1.9 Removing/Attaching the Digital Operator and Front Cover34 YASKAWA TM.iQp.06 iQpump Controller User ManualTHIS PAGE INTENTIONALLY BLANK.

YASKAWA TM.iQp.06 iQpump Controller User Manual 352Electrical InstallationThis chapter describes wiring terminals, main circuit terminal connections,

2.1 Terminal Block Configuration36 YASKAWA TM.iQp.06 iQpump Controller User Manual2.1 Terminal Block ConfigurationThe wiring terminals are shown in

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.06 iQpump Controller User Manual 372.2 Wiring Main Circuit Terminals◆ Applicable Wire Sizes and Clos

2.2 Wiring Main Circuit Terminals38 YASKAWA TM.iQp.06 iQpump Controller User Manual2037 50R/L1, S/L2, T/L3, , 1 U/T1, V/T2, W/T3, R1/L11, S1/L21,

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.06 iQpump Controller User Manual 39Table 2.2 480 Vac Wire Sizes and Connector SpecificationsDrive M

4 YASKAWA TM.iQp.06 iQpump Controller User ManualTable 1.2 Pump Quick SetupOriginal Quick Start MenuPRG: 0033(VSP130033 and below)New Quick Start

2.2 Wiring Main Circuit Terminals40 YASKAWA TM.iQp.06 iQpump Controller User Manual4055 100R/L1, S/L2, T/L3, , 1, U/T1, V/T2, W/T3, R1/L11, S1/L21

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.06 iQpump Controller User Manual 414185 300 / 350R/L1, S/L2, T/L3, , 1 M888.5(10.0)300 X 2P(152 X

2.2 Wiring Main Circuit Terminals42 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Main Circuit Terminal FunctionsMain circuit terminal functions

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.06 iQpump Controller User Manual 43◆ Main Circuit Configurations 208-240 Vac The 208-240 Vac main ci

2.2 Wiring Main Circuit Terminals44 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Main Circuit Configurations 480 VacThe 480 Vac main circuit con

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.06 iQpump Controller User Manual 45 Cable Length Between iQpump Drive and MotorThe iQpump drive sho

2.3 Control Wiring46 YASKAWA TM.iQp.06 iQpump Controller User Manual2.3 Control Wiring◆ Control Circuit Wire SizesThe auto mode setpoint (speed comm

2.3 Control WiringYASKAWA TM.iQp.06 iQpump Controller User Manual 47 Wiring ChecksAfter all wiring is completed, perform the following checks: 1. I

2.3 Control Wiring48 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ DIP Switch S1 DIP Switch S1 is described in this section. The functions of DIP

2.3 Control WiringYASKAWA TM.iQp.06 iQpump Controller User Manual 49◆ Shunt Connector CN15The shunt connector CN15 is described in this section. The

YASKAWA TM.iQp.06 iQpump Controller User Manual 5P4-03Pre-charge TimePre-charge TimeREMOVED FROM QUICK START MENUP4-04Thrust Bearing Acceleration Tim

2.3 Control Wiring50 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Sinking/Sourcing ModeThe input terminal logic can be switched between sinking

2.3 Control WiringYASKAWA TM.iQp.06 iQpump Controller User Manual 51◆ Control Circuit Terminal Connections iQpump Drive Factory DefaultConnections

2.3 Control Wiring52 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Control Circuit Wiring PrecautionsObserve the following precautions when wirin

2.3 Control WiringYASKAWA TM.iQp.06 iQpump Controller User Manual 53 Duplex Pump System WiringConnections to the Multi-function Digital Outputs for

2.3 Control Wiring54 YASKAWA TM.iQp.06 iQpump Controller User Manual Duplex Pump System with Motor Starter WiringConnections to the Multi-function

2.3 Control WiringYASKAWA TM.iQp.06 iQpump Controller User Manual 55 Feedback Device (3-Wire)Connection of a 3-Wire 0 ~ 10 Vdc Feedback Device (H3-

2.3 Control Wiring56 YASKAWA TM.iQp.06 iQpump Controller User ManualTHIS PAGE INTENTIONALLY BLANK.

YASKAWA TM.iQp.06 iQpump Controller User Manual 573Digital OperatorThis chapter describes the displays and functions of the Digital Operator.3.1 Digit

3.1 Digital Operator Display58 YASKAWA TM.iQp.06 iQpump Controller User Manual3.1 Digital Operator DisplayThe digital operator is used for programmi

3.2 Digital Operator KeysYASKAWA TM.iQp.06 iQpump Controller User Manual 593.2 Digital Operator KeysThe names and functions of the digital operator

6 YASKAWA TM.iQp.06 iQpump Controller User ManualTHIS PAGE INTENTIONALLY BLANK.

3.3 Drive Mode Indicators60 YASKAWA TM.iQp.06 iQpump Controller User Manual3.3 Drive Mode IndicatorsThe definitions of the iQpump drive mode indicat

3.3 Drive Mode IndicatorsYASKAWA TM.iQp.06 iQpump Controller User Manual 61◆ Stop IndicatorThe status of the “STOP” indicator is shown in Table 3.6

3.4 Drive Main Menu62 YASKAWA TM.iQp.06 iQpump Controller User Manual3.4 Drive Main MenuThe iQpump drive’s parameters and monitoring functions are o

3.4 Drive Main MenuYASKAWA TM.iQp.06 iQpump Controller User Manual 63◆ Pump Quick Setup Main Menu StructureThe menu selection display will appear wh

3.4 Drive Main Menu64 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Operation Menu (-DRIVE-) This menu is used for setting a speed command or mon

3.4 Drive Main MenuYASKAWA TM.iQp.06 iQpump Controller User Manual 65 U2 Fault Trace ListAfter viewing the “Monitor” parameter list, in order to vi

3.4 Drive Main Menu66 YASKAWA TM.iQp.06 iQpump Controller User Manual U3 Fault History ListAfter viewing the “Fault Trace” parameter list, in order

3.5 Pump Quick Setup Menu (-QUICK-) HYASKAWA TM.iQp.06 iQpump Controller User Manual 673.5 Pump Quick Setup Menu (-QUICK-) H This menu is used to

3.6 Programming Menu (-ADV-)68 YASKAWA TM.iQp.06 iQpump Controller User Manual3.6 Programming Menu (-ADV-) This menu is used to set / read every par

3.6 Programming Menu (-ADV-)YASKAWA TM.iQp.06 iQpump Controller User Manual 69◆ Auto-Tuning Menu (-A.TUNE-)This menu is used to auto-tune the iQpump

YASKAWA TM.iQp.06 iQpump Controller User Manual 7◆ Quick Reference for iQpump (P7U) <0034>Parameter NumberFactory SettingUser SettingParameter

3.7 Parameter Editing Example70 YASKAWA TM.iQp.06 iQpump Controller User Manual3.7 Parameter Editing ExampleTable 3.14 provides an example of how to

3.7 Parameter Editing ExampleYASKAWA TM.iQp.06 iQpump Controller User Manual 7111 Press the SHIFT/RESET key to move the flashing digit to the right.

3.7 Parameter Editing Example72 YASKAWA TM.iQp.06 iQpump Controller User ManualTHIS PAGE INTENTIONALLY BLANK.

YASKAWA TM.iQp.06 iQpump Controller User Manual 734Start-UpThis chapter describes the procedures to prepare the iQpump drive for start up and the proc

4.1 Start-Up74 YASKAWA TM.iQp.06 iQpump Controller User Manual4.1 Start-UpIn order to provide the most reliable iQpump drive available and to avoid

4.1 Start-UpYASKAWA TM.iQp.06 iQpump Controller User Manual 75 9. Never allow wire leads to touch metal surfaces. Short-circuit may result. 10. Ne

4.1 Start-Up76 YASKAWA TM.iQp.06 iQpump Controller User ManualTHIS COMPLETES THE iQpump DRIVE START UP PREPARATION.  25. Wire all necessary control

4.2 iQpump Drive Quick Start-Up ProceduresYASKAWA TM.iQp.06 iQpump Controller User Manual 774.2 iQpump Drive Quick Start-Up ProceduresThe following

4.2 iQpump Drive Quick Start-Up Procedures78 YASKAWA TM.iQp.06 iQpump Controller User ManualCover Removal for Models CIMR-P7U2022 through 2110 (30 H

4.2 iQpump Drive Quick Start-Up ProceduresYASKAWA TM.iQp.06 iQpump Controller User Manual 79Figure 4.3 Input Power and Output Motor Electrical Conn

8 YASKAWA TM.iQp.06 iQpump Controller User Manual* Factory Setting changes to “B” when b5-01 = 1.** Factory Setting changes to “B” when b5-01 = 1 as

4.2 iQpump Drive Quick Start-Up Procedures80 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Step # 3 - Control WiringThis step shows how to connec

4.2 iQpump Drive Quick Start-Up ProceduresYASKAWA TM.iQp.06 iQpump Controller User Manual 81◆ Step # 4 - Pump Quick Set-upIn this step, the iQpump d

4.2 iQpump Drive Quick Start-Up Procedures82 YASKAWA TM.iQp.06 iQpump Controller User Manual◆ Step # 5 - iQpump Drive Quick Setup Parameter Overview

4.2 iQpump Drive Quick Start-Up ProceduresYASKAWA TM.iQp.06 iQpump Controller User Manual 83Figure 4.8 b5-14 2.0 sPI Feedback Loss Detection TimeDe

4.2 iQpump Drive Quick Start-Up Procedures84 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 4.9 START LEVELStart Pump SystemStartDelay200 PS

4.2 iQpump Drive Quick Start-Up ProceduresYASKAWA TM.iQp.06 iQpump Controller User Manual 85Figure 4.10 Figure 4.11 HAND MODE OPERATION4Hand Mode

4.2 iQpump Drive Quick Start-Up Procedures86 YASKAWA TM.iQp.06 iQpump Controller User Manual Auto Operation - Power Down StorageAllows iQpump to au

4.2 iQpump Drive Quick Start-Up ProceduresYASKAWA TM.iQp.06 iQpump Controller User Manual 87 Feedback Signal CheckVerify the feedback signal level

4.2 iQpump Drive Quick Start-Up Procedures88 YASKAWA TM.iQp.06 iQpump Controller User ManualiQpump automatically starts in Auto Mode when the feedba

YASKAWA TM.iQp.06 iQpump Controller User Manual 895Basic ProgrammingThis Manual contains descriptions of all user accessible parameters contained in t

YASKAWA TM.iQp.06 iQpump Controller User Manual

5.1 iQpump Drive Basic Programming Parameters90 YASKAWA TM.iQp.06 iQpump Controller User Manual5.1 iQpump Drive Basic Programming ParametersThe init

5.1 iQpump Drive Basic Programming ParametersYASKAWA TM.iQp.06 iQpump Controller User Manual 91Important: Some parameters are unaffected by either t

5.1 iQpump Drive Basic Programming Parameters92 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 5.2 Figure 5.2 Digital Operator Auto Setpoin

5.1 iQpump Drive Basic Programming ParametersYASKAWA TM.iQp.06 iQpump Controller User Manual 93Figure 5. 3 Figure 5.4 External Analog Signal Setpo

5.1 iQpump Drive Basic Programming Parameters94 YASKAWA TM.iQp.06 iQpump Controller User ManualImportant: If b1-01 = “3: Option PCB” but a network c

5.1 iQpump Drive Basic Programming ParametersYASKAWA TM.iQp.06 iQpump Controller User Manual 953. Initiate a Start / Stop commandiQpump command regi

5.1 iQpump Drive Basic Programming Parameters96 YASKAWA TM.iQp.06 iQpump Controller User Manualdrive. When the Forward / Reverse input is open the i

5.1 iQpump Drive Basic Programming ParametersYASKAWA TM.iQp.06 iQpump Controller User Manual 97Figure 5. 7 Figure 5.9 Deceleration to StopThe actu

5.1 iQpump Drive Basic Programming Parameters98 YASKAWA TM.iQp.06 iQpump Controller User ManualFigure 5.11 DC Injection Braking to StopImportant: I

5.1 iQpump Drive Basic Programming ParametersYASKAWA TM.iQp.06 iQpump Controller User Manual 99Figure 5.10 Figure 5.13 DC Injection Braking During