Yaskawa DriveWizard AC Drive User Manual

USER’S MANUAL DRIVE WIZARD AC Drive Support Software Release 6.1 TM.DW.04 April 2006

Chapter 2 Installation and Start up This chapter describes the installation process of DriveWizard 10

Using the Monitor Using the Monitor This section will show you step by step how to set up and activate the monitor function of DriveWizard. To

4. Click on the Monitors Tab ( ). All of the parameters selected in step 3 should be displayed. If they are not, go back to the Setup Tab and make

Using the Monitor Display features The monitor tab display can be changed to better view the monitor data:  Viewing Bit Data The display can be e

Fault History YASKAWA ELECTRIC AMERICA drive products use fault codes to annunciate failures due to internal or external problems. They also ut

Chapter 7 Graphing This chapter describes the functions and features for graphing drive data 104

Introduction Introduction The graphing function in DriveWizard is used to collect and display data from the drive in a graphical format.. Up to

Using the Graphing Function Using the Graphing Function To start graphing follow these steps: 1. Connect the drive to the PC as described in Ch

Figure 7.3: Graph Setup Window setup the graph: To a) Choose what to graph from the Graph Selection pull-down menu (Figure 7.4). symbol as you l

Figure 7.4: Selection of Graph Monitor Selection 5. You selections should now be listed below the graph spreadsheet (see Figure 7.5). If they ar

Graphing Function Details Graphing Function Details Setup Functions To setup the graphing function, click on the setup button located on the

Minimum Requirements Minimum Requirements Minimum PC requirements for DriveWizard The following are the minimum PC requirements for DriveWizard

Graphing Function Details The data being graphed is determined by what is selected from the Graph Selection pull-down menu.(Figure 7.6). Figure 7.

To select a different color, simply click on the new color. Figure 7.7: Color Selection Menu : eing graphed. When selecting line thickness, xa

Graphing Function Details : Line Style determines what type of line the graph will use when displaying data. What type of line is being displayed fo

Figure 7.8: Reminde ng to Start Graphing r to Select Parameters before Attempti The Clear button is only available after parameters have been g

The Load button allows a previously saved graph to be loaded onto the screen and examined from there. A graph may only be loaded when the drive

Graph Properties Button The graph properties button brings up a window that sets up the main graphing display attributes. Graphing Function Deta

Graphing Function Details 5) The Sample rate of the graphing data or the amount of time per point can be set with this drop down box. Clicking on the

- The scale at which the parameter is being graphed. - After graphing, this is the lowest value the parameter reached over the course othe whole gra

For both the horizontal and vertical scales, the cursor can be positioned in-arrows until a doubled sides arrow (b le’s etween a sca) appears. Dra

Chapter This chapter describes the functions and features of the Run Wizard Run Wizard 8 119

Installation Installing the DriveWizardPC Software When installing a newer version of DriveWizard it is recommended that you first uninstall

Activating Run Wizard The Run Wizard allows remote control of a drive. This feature is only available after communication with the drive has

6. The Run Wizard is now enabled and Figure 8.3b should appear Figure 8.3a: Before enabled Figure 8.3b: After enabled has an alarm or fault

Using Run Wizard After Run Wizard is enabled, enter the value (in Hertz) to run the motor at in the Speed Ref box. Figur Reference Bo To run

Appendix A: Toolbar Icons  Drive Wizard Toolbar Icons: See Chapter 4 for more detailed descriptions. Nam sc ilable e De ription When Ava Open

Appendix B: Quick Reference Guide Command Name Shortcut Description Save Parameter File Ctrl + S Saves parameter file Save Parameter File A

Appendix C: Menu Flow Chart DriveWizard Menu File Communication Inverter OpFilen Parm e SaFilve Parm e SaFilve Parm e As Clo

ppendhe supported drives and software numbers that each database rive Family Drive Type Spec Type Drive Software (Flash Software) Database Selectio

Appendix E: Factory Only Features le. Factory Password prompts (Figure E.1) the user to enter the password that allows these parameters to be adjust

lash Write New software and updates may be loaded into the drive with this command. This option is only available after the correct Factory Passw

If the file selected is not of the correct type, Figure E.5 will appe ar. Figure E.5: Attempting to Open an Invalid Flash file Clic o start the

Installation The welcoming screen will look like this. A message will appear, welcoming you to the DriveWizardprogram. Click

Appendix F: Adding a Database s custom software’s and special drives are created, DriveWizard accommodate these items by the reation of additional d

A mDriveW esswelcoming you to the age will appear, izardprogram. Click Next to continue. A winddatabascon be ow will appear lis

 Appendix G: Release History DriveWizard 6.1 Release A pril 2006  G5aved standard G5 drive  GPct a up  Sup drive. You cannot change an

DriveWizard 6.0 Release September 2004  G5load KVA and Control Mode Skip drive lication to different size or rating of drives along with n or cl

DriveWizard 5.5 Release October 2003 to SI-E communications option. . has been added to the communications set-up to allow DriveWizard to h a su

DriveWizard Release 5.0 July 2002:  Multiple Database design. This feature allows DriveWizard to connect to drives with special software’s. Th

Appendix H: File Conversion Parameter Tables G5 to F7 and G5 to G7 Conversion Tool Parameter Table G5 Param. Parameter Name F7/G7 Param. G5 Param.

G5 Param. Parameter Name F7/G7 Param. G5 Param. Parameter Name F7/G7 Param.C1-01 Accel Time 1 C1-01 C8-30 Carrier in tune No CnvtC1-02 Decel

G5 Param. Parameter Name F7/G7 Param. G5 Param. Parameter Name F7/G7 Param.E2-05 Term Resistance E2-05 F4-06 AO Ch2 Bias F4-06 E2-06 Leak Ind

G5 Param. Parameter Name F7/G7 Param. G5 Param. Parameter Name F7/G7 Param.H5-01 Serial Comm Adr H5-01 L8-10 Ground Fault Sel L8-09 H5- H502

Installation You can choose 3 types of setups: Typical: Which installs DriveWizard, the standard drives database, and DriveWizard Help. Compact: Wh

G PD5 Conve TaTable 1: Parameter Conversion PD 505/P5 to E7 and G 05/P5 to P7 rsion bles P5 Par. P5 Parameter Name Conversion E7/P7 Par. E7/P7

P5 Par. P5 Parameter Name Conversion E7/P7 Par. E7/P7 Parameter Name n033 Motor OL Select If n033 > 1, then L1-01 = 1 L1-01 Mtr OL Protect

P5 Par. P5 Parameter Name Conversion E7/P7 Par. E7/P7 Parameter Name n073 Freq Detection NOT CONVERTED NA NA n074 Torq Detect Select None L

Table 2: n0to b1- 01 & 02 02 decode n002 b1-01 b1-02 0 0 0 1 0 1 2 1 0 3 1 1 4 2 0 5 2 1 6 2 2 7 0 2 8 1 2 Table 3: n005 and n006

Table 5: Multi-Function Contact Output Select. P5 Setting P5 Description E7/P7 SettingE7/P7 Description Comment 0 Fault 0Eh Fault 1 D 00 u

GPD 50 d GPD P7 C sion Tables Table 1: Parameter conversion6/P5+ to E7 an 506/P5+ to onver P5+ Par. P5+ Parameter Name Conversion E7/P7 Par. E7/P

P5+ Par. P5+ Parameter Name Conversion E7/P7 Par. E7/P7 Parameter Name n033 Motor Rated Current None E2-01 r Rated Current Moton034 Motor OL S

P5+ Par. P5+ Parameter Name Conversion E7/P7 Par. E7/P7 Parameter Name n073 Stall Prev. Accel Lvl N NA NOT CONVERTED A n074 Stall Prev l NOT C

T 2: n0 Table 3: n005 and n006 to b1- 01 & 02 to b1- 04 ble 4: M u t Inpu Select abledecode02 decode

Table 5: Multi-Function Contact Output Select. P5 Setting P5 Description E7 SettingE7 Description Comment 0 Fault 0Eh Fault 1 During Run 0

Installation Select the program group to create the DriveWizard icon. "Drive Wizard" is the default setting. After selecting the progra

Appendix J: KVA & Control Mode Parameters The followin s in the g tables detail the KVA and control mode dependent parameterdrives ght bot t

G5, E7, F7, G7, & P7 KVA Dependent Parameters Applicable Drive Param. Parameter Name KVA Depd Control Mode Depd G5 E7 F7 G7 P7 E4-01 Mtr

G5, E7, F7, G7, & P7 Control Mode Dependent Parameters Ap ve plicable DriParam. Parameter Name KVA Depd Control Mode Depd G5 E7 F7 G7 P7 b

GPD31 PD305/J7 K5/V7, G VA & Control Mode Dependent Parameters Applicable Drive Param. Parameter Name KVA Depd Control Mode Depd J7 V7 N012 M

154 YASKAWA ELECTRIC AMERICA, INC. Drives Division 16555 W Ryerson Rd, New Berlin, WI. 53151, USA Phone (800) YASKAWA (800-927-5292) Fax 1-262-782-3

During installation occasional errors can occur, especially in laptop computers that will prevent DriveWizardfrom installing correctly. Two of th

Installation 3. Click on the Change/Remove button. The warning window comes up to ask you if you what to remove DriveWizard. Click on Yes to

Chapter 3 Getting Started This chapter describes how to start DriveWizard 18

Connecting the PC Connecting the Drive to the PC. The following procedure concerns the easiest method of connecting your PC to the drive. This met

Thank you for choosing this YASKAWA ELECTRIC AMERICA software product. Proper installation and use of this software will ensure proper product perf

Starting DriveWizard The following section describes how to start DriveWizard . 1. Check to ensure the drive is on and the communication cabl

Upgrading the version of the Microsoft Java Virtual machine may affect other applications installed on your computer. Please check your other appli

On Windows 2000 you must have service pack 2 installed for this version of Microsoft Virtual Machine to install correctly. SP2 for Windows 2000 is

Selecting a Database Selecting a Database In order for DriveWizard to communicate with the drive the database that DriveWizard utilizes must be

4. Select the database best suited for your application. If your drive does not appear use the standard database unless instructed by a Yaskawa rep

Going Online Going Online with the Inverter  Note! Before starting the online process, please check the following: 1. The PC is connected to the d

CIMR-G7 U 20P4 Going Online G7: Drive type U: USA standard spec A: Japanese standard spec E: European standard spec Figure 3.

During the going online process DriveWizard checks the drive software number and size (KVA rating code) to see if it is in the database. If either

Going Online Navigation Tree Monitoring Window Run WizardParameter Editor Spreadsheet Status BarMenus and ToolbarsFigure 3.10: Primary Workin

Working Offline You can edit an existing parameter files that have been created previously or create new parameter files while in the offline mode.

Notice: YASKAWA ELECTRIC AMERICA products are created and manufactured for use according to proper procedures by a qualified operator and only for th

If the file you are opening was created with a different database than the one you have selected, a warning will appear as in Figure 3.13. If you are

Working Offline To Create a New Parameter File: 1. Go to the main menu, click on File > New. A menu as shown in Figure 3.15 will appear. Select

Working Offline 3. A warning message (Figure 3.17) will come up indicating that if the designated software number that you entered in the software

Chapter 4 Menus This chapter describes the menus and list of commands 33

File Menu File Menu Open File Toolbar: Menu: File > Open File Hot Keys: CRTL + O Open File opens a previously saved parameter file or

Figure 4.2: Description of a File to be loaded Clicking on the Load button “loads” the data file into the Parameter Editor Spreadsheet. If

If the rating or KVA setting of the file being opened does not match the online drive (online mode only) a warning window will appear (Figure 4.3).

Save Param File Toolbar: Menu: Hot Keys: CRTL + S File > Save Param File This function is used to save the parameter working values in the

File Menu Save Param File As Toolbar: None Menu: File > Save Param File As Hot Keys: CRTL + A This allows the user to save a new or old fil

 Entering File Comments After the file name has been entered, there is an opportunity to type in a detailed file description (see Figure 4.8). The

Contents 1 Introduction...7 Introduction to Drive Wizard ...

File Menu Close File Toolbar: None Menu: File > Close File Hot Keys: CRTL + E This option is only available when editing a previously saved

2. Select the inverter fam to create the new file. Only the inverters aking your ily that you wish supported in the selected database will appear

Figure 4.12: New File Software Warning Window 7. The File Save As window comes up and the file is saved as described in File Save As. When c

File Conversion Toolbar: None Menu: File > File Conversion Hot Keys: None This function allows the user to convert parameter files from one

File Menu G5 (GPD515/G5) to F7 Conversion This selection will convert an existing G5 (GPD515/G5) file to a F7 file. The GPD515/G5 can be any standa

File Menu G5 (GPD515/G5) to G7 Conversion This selection will convert an existing G5 (GPD515/G5) file to a G7 file. The GPD515/G5 can be any standa

File Menu P5 (GPD505/P5 or GPD506/P5+) to E7 Conversion This selection will convert an existing P5 (GPD506/P5+ or GPD505/P5) file to a E7 file. The

File Menu P5 (GPD505/P5 or GPD506/P5+) to P7 Conversion This selection will convert an existing P5 (GPD506/P5+ or GPD505/P5) file to a P7 file. The

Print Param Toolbar: Menu: File > Print Param Hot Keys: None This function prints out the Parameter Editor Spreadsheet in a “WSYWYG” (What

Print Single Page Toolbar: None Menu: File > Print Single Page Hot Keys: None This function prints a summary of all of the current working

Communications Menu...53  Setup ...

First File OpenedParameter Value in Parameter Editor Spreadsheet Parameter Value in loaded fileFile MenuSecond File Opened Figure 4.25: Compa

File Menu  To use the Change Database function, follow these steps: 1. Be sure you have installed DriveWizard with a custom install that install

File Menu Exit Toolbar: None Menu: File > Exit Hot Keys: None This command closes the program down in the same manner as clicking on

Communications Menu Setup Toolbar: None Menu: Communications > Setup Hot Keys: CTRL + P The setup function configures the communicati

 Selecting serial comm method selection sets DriveWizard to connect to the drive through a PC COM port. Listed below are the possible connection

Communications Menu USB to Serial Adapter Figure 4.28: Windows Device Manager showing USB to Serial Adapter If you cannot get your USB to se

3. RS422/RS485: This method is used when there are more than one drive connected to a serial network, serial communications is over a long distance,

 Ethernet Communications: Selecting this option sets DriveWizard to connect to the drive through an Ethernet network to an CMO9x option card mou

Communications MenuTo add a new drive name and address simply type in the new name and address in the window and click on the Add Drive button. Be su

Figure 4.32: IP address list in Windows Excel 1. When using a CMO91 or CM93 Ethernet for GPD315/V7 kit you must have the proper database select

6 Monitoring ...98 Introduction ...

Communications Menu To test the PC to drive Ethernet connection and verify the CMO9x card is operating properly, a direct connection method can be u

f. ill You may have to re-start your g. s, set the CMO9x card back to it’s factory defaults using the procedure outlined in the CMO9x installation

Figure 4.34c: TCP/IP Properties 1. Any questions, problems, or issues concerning the Ethernet adapter and the connection to the CMO9x drive opt

Inverter Menu Connect Toolbar: Menu: Inverter > Connect Hot Keys: CTRL + C The Connect function establishes communication between the PC

Disconnect Toolbar: Menu: Inverter > Disconnect Hot Keys: CTRL + D The disconnect function stops the communication between the PC and the

Read All Toolbar: Menu: Inverter > Read All Hot Keys: CTRL + U The Read All function reads all the allowable parameters from the drive i

Inverter Menu Read Single Param Toolbar: Menu: Inverter > Read Single Param Hot Keys: CTRL + SHIFT + U The function Read Single Parm read

Write All Toolbar: Menu: Inverter > Write All Hot Keys: CTRL + SHIFT + D The function Write All writes all the parameters in the “Working

Inverter Menu When this function is started, a window will appear warning the user that all of the drive parameters will be overwritten with the data

Write Single Param Toolbar: Menu: Inverter > Write Single Param Hot Keys: CTRL + O The function Write Single Parm writes only the selecte

Chapter 1 Introduction This chapter provides the introduction to DriveWizard 7

Factory Password Toolbar: None Menu: Inverter > Factory Password Hot Keys: None Factory parameters are parameters that are to be adjusted

To enable write disable, select Inverter > Write Disable Password from the menu bar. This can be done either off-line or on-line. The write passw

Inverter Menu To change the function of write disable, you click on Inverter> Write Disable Password and you have to enter the correct password t

Initialize Inverter Toolbar: None Menu: Inverter >Initialize Inverter Hot Keys: None This function resets the drive to its factory default

Figure 4.47: Initialize Warning Screen Clicking on Yes will continue the operation. Clicking on No will return you to the Initialize Inverte

 The control mode parameter sets the basic control strategy of the drive. The selections available for the connected drive vary by drive fa

Inverter Menu Auto-tune Toolbar: None Menu: Inverter >Auto Tune Hot Keys: None This menu item allows the use of the Auto Tuning features

Figure 4.51: Auto-tune Main Window To perform an auto-tune, follow these steps: 1. Select Motor #1 or #2 by clicking on the appropriate button in

Figure 4.52: Auto-tune Run Warning Window Figure 4.53: Auto-tune Progress Display  Auto-tune Properties Description: These are the T1 t

This button starts the auto-tune process. It is active only after a load has been completed. Once clicked, the button will not be active until anot

Introduction to DriveWizard Introduction to DriveWizard DriveWizardis a PC software program designed to provide the tools necessary to make

Reset Fault Toolbar: None Menu: Inverter >Reset Fault Hot Keys: None This menu item allows the user the ability to reset a drive fault t

Monitor Menu Start Toolbar: Menu: Monitor > Start Hot Keys: CTRL + G This function will start the online monitoring operation. A conne

Help Menu About Toolbar: None Menu: Help > About Hot Keys: None Displays the version of DriveWizard installed. Figure 4.55: Abo

DriveWizard Help Toolbar: None Menu: Help > DriveWizard Help Hot Keys: None Activating this menu item will launch the DriveWizard Help ap

Chapter 5 Main Display This chapter describes the functions and features of the main display page 84

Introduction The main display chapter of this manual covers three areas of the main display page:  The Navigation Tree  Status Bar  Paramete

Navigation Tree Navigation Tree The navigation tree allows the user to quickly switch between the parameter groups displayed in the Parameter Edit

Status Bar The status bar is located at the bottom of the main display and is used to provide the user with information and status on the driv

Status Bar Figure 5.3b: Status Bar Inverter Information with IP Address Status Icons This icon indicates the progress of the initial commun

Parameter Editor Spreadsheet Parameter Editor Spreadsheet Introduction The parameter editor is probably the most commonly used feature in Drive

Introduction to DriveWizardNew Features for DriveWizard 6.1  G5 to G7 File Conversion Tool. This feature allows the user to convert a previousl

Parameter Editor Spreadsheet  User Application There is a special group of parameters, which configures a user defined programming display. It is

–The value of a specific parameter currently stored within the drive. After an upload or download, the settings in the Inverter value column will m

Working Value Cell Types The data in the working value column can be of two different types that are:  Numeric A numeric (Figure 5.6) cell allow

Cell Attributes Other useful parameter information is indicated in the parameter editor as well and are listed and described below.  Green Bulle

 Underlined Data An underline is an indication something has changed. If the setting in the Working Value column has been adjusted or changed f

 Shaded Cells A shaded cell indicates a parameter cannot be adjusted (Figure 5.11). Shaded cells may appear when other parameters restrict adjus

Figure 5.13: Example of Changing Selection Cell Parameter B1-04 Select the value to change it to from the pull-down list (Figure 5.14) and click

Parameter Editor Spreadsheet Adjusting Windows and Column Widths The working environment can be called a flexible grid - all windows and cells can b

Chapter 6 Monitoring This chapter describes the functions and features monitoring drive data 98

Introduction The monitoring function in DriveWizard is used to collect and display data from the drive in a easy to read format. When this