Yaskawa iQpump Drive User Manual User Manual Page 30
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- Table of contents
- TROUBLESHOOTING
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2.1 Terminal Block Configuration
30 YASKAWA TM.iQp.01 iQpump Drive User Manual
2.1 Terminal Block Configuration
The wiring terminals are shown in Figure 2.1.
Figure 2.1 iQpump Drive Terminal Configuration
Models CIMR-_ _ _2018 (25 HP, 208V)/
4018 (30 HP, 480V) and smaller
Models CIMR-_ _ _2022 (30 HP, 208V)/
4030 (40 HP, 480V) and larger
AC MP
AMS6
-V
IG
R- M5
FM
R+RP
S1
S4
SP
S7 M4
+V
S3
SC
S+
A2
M2
SN M6
AC
A1
E(G) E(G)
MCMB
S5
M1
AC MA
M3S2 S-
AC MP
AMS6
-V
IG
R- M5
FM
R+RP
S1
S4
SP
S7 M4
+V
S3
SC
S+
A2
M2
SN M6
AC
A1
E(G) E(G)
MCMB
S5
M1
AC MA
M3S2 S-
Ground terminal
Ground terminal
Ground terminal
Ground terminal
Charge indicator
Charge indicator
Main circuit terminals
Main circuit terminals
Control circuit terminals
Control circuit terminals
- User Manual 1
- Table of Contents 3
- Warnings and Cautions 7
- ◆ Intended Use 8
- Introduction 9
- Software Versions 10
- Physical Installation 11
- 208-240 VAC 12
- 208-230 VAC 12
- ◆ Receiving Checks 13
- ◆ Nameplate Information 13
- ◆ Drive Model Numbers 14
- 1.3 Component Names 15
- 1.3 Component Names 16
- FRONT VIEW 17
- SIDE VIEW 17
- BOTTOM VIEW 17
- 5 INCHES TOP AND BOTTOM 19
- MOUNTING HOLES 20
- FOR "A" SIZE SCREWS 20
- 1.5 Heat Loss Data 21
- ◆ Installation Site 22
- Type 1 iQpump drives 23
- ◆ Removing the Terminal Cover 24
- Removing the Digital Operator 25
- Removing the Front Cover 25
- Attaching the Front Cover 25
- Attaching the Front Cover 26
- IMPORTANT 27
- Electrical Installation 29
- 4030 (40 HP, 480V) and larger 30
- Ground Wiring 39
- 2.3 Control Wiring 40
- Wiring Checks 41
- ◆ DIP Switch S1 42
- ◆ Shunt Connector CN15 43
- ◆ Sinking/Sourcing Mode 44
- Pump Motor 45
- 2.3 Control Wiring 47
- External Pump Fault 48
- Normally Closed 48
- H1-01 = 25 48
- Feedback Device (3-Wire) 49
- Digital Operator 51
- 3.1 Digital Operator Display 52
- 3.2 Digital Operator Keys 53
- 3.3 Drive Mode Indicators 54
- 3.4 Drive Main Menu 55
- 3.4 Drive Main Menu 56
- ◆ Operation Menu (-DRIVE-) 57
- U2 Fault Trace List 58
- U3 Fault History List 59
- Pump Quick Setup 60
- 3.6 Programming Menu (-ADV-) 61
- ◆ Auto-Tuning Menu (-A.TUNE-) 62
- U1-01 = 0.0PSI 64
- Start Up 65
- 4.1 Start Up 66
- S or T keys and the DATA/ 70
- 4.3 Pump System Start/Stop 73
- X X X X X 75
- U1-01 = 200 PSI 76
- U1-01 = 20.00 PSI 76
- U1-01 = 200.0 PSI 76
- U1-01 = 2.000 PSI 76
- ◆ P1-04, P1-05 77
- ◆ P1-07, P1-08, P1-13 79
- ◆ P1-09, P1-10, P1-13 81
- 4.8 Feedback Loss Detection 83
- 4.9 Basic Pump Protection 84
- SETPOINT 85
- PRESSURE 85
- FEEDBACK 85
- 4.9 Basic Pump Protection 86
- Basic Programming 87
- ◆ A1 Initialization 88
- ◆ b1 Sequence 89
- Figure 5. 2 90
- Feedback Device 93
- 04)-(E1Frequency Maximum 95
- FrequencyOutput 1004)-(b2 95
- Time BrakeInjection DC 95
- ◆ b2 DC Braking 96
- Output Frequency 97
- DC injection 97
- Speed Command / PI Setpoint 98
- PI Setpoint 98
- PI Feedback 98
- No Integral With Integral 100
- Setting Description 101
- ◆ b8 Energy Savings 102
- ◆ C1 Accel/Decel 103
- ◆ d3 Jump Frequencies 104
- ◆ E1 V/f Pattern 105
- E1-05 Maximum Output Voltage 106
- ◆ E2 Motor Setup 108
- ◆ H3 Analog Inputs 109
- Analog Input Signal 110
- Terminating 111
- DIP Switch S1-1 located on 111
- Function: Frequency Bias 112
- Setting: 0 112
- (H3-09 = D) applied 113
- Internal Analog Input Valve 114
- (Filtered) 114
- ◆ L5 Fault Restart 115
- Figure 5. 27 116
- ◆ L8 Hardware Protection 118
- ◆ o1 Monitor Configuration 122
- U1-13= 2H 123
- ◆ o2 Key Selections 124
- READ IMPOSSIBLE 125
- DATA VERIFYING 126
- VERIFY COMPLETE 126
- VERIFY ERROR 126
- 5.2 Pump Basic 127
- P1-12, P1-14 128
- Enable Loss of Prime Function 128
- Operation 128
- P2-01, P2-02, P2-03 130
- Select Signal to Monitor 130
- Setup Sleep Level (P2-02) 130
- Sleep Delay Time 131
- SLEEP ACTIVE 132
- START DELAY 132
- 5.4 T1 Auto-Tuning 134
- -ATUNE 134
- 0Hz/ 0.00A 134
- 6.1 Fault Detection 136
- 6.1 Fault Detection 137
- 6.2 iQpump Keypad Messages 141
- <0032> 141
- 6.2 iQpump Keypad Messages 142
- 6.3 Alarm Detection 143
- 6.3 Alarm Detection 144
- 6.5 Auto-Tuning Faults 147
- 6.7 Troubleshooting 149
- The Speed Command is too low 150
- ◆ If the Motor Overheats 151
- Example: July 22, 2000 157
- Maintenance 159
- 7.1 Periodic Inspection 160
- °C to 40°C (14°F to 104°F) 160
- 7.2 Preventive Maintenance 161
- (30HP @ 480V) 162
- (40HP to 500HP @ 480V) 163
- ◆ Removing the Terminal Card 164
- ◆ Mounting the Terminal Card 164
- Appendix: A 165
- Initialization 166
- Sequence 166
- DC Braking 166
- Speed Search 167
- Delay Timers 167
- PI Control 167
- Energy Saving 168
- Accel / Decel 168
- S-Curve Acc/Dec 169
- Torque Comp 169
- Carrier Freq 169
- Preset Reference 170
- Reference Limits 170
- Jump Frequencies 170
- V/F Pattern 170
- Motor Setup 171
- Com OPT Setup 171
- Digital Inputs 172
- Digital Outputs 175
- Analog Inputs 176
- Analog Outputs 176
- Serial Com Setup 177
- Motor Overload 178
- PwrLoss Ridethru 178
- Stall Prevention 178
- Ref Detection 179
- Fault Restart 179
- Torque Detection 180
- Hdwe Protection 180
- Hunting Prev 181
- High Slip 181
- Monitor Select 181
- Key Selections 182
- COPY Function 182
- Pump Basic 183
- Pump Protection 184
- Pump Multiplex 185
- Pump Advanced 188
- Hand Mode 189
- Auto-Tuning 189
- Total SP C omp 192
- Motor Speed 192
- Appendix: B 197
- B.1 Drive Capacity 198
- Appendix: C 203
- ◆ 208-240 VAC 204
- ◆ 480 VAC 205
- Appendix: D 207
- Related Parameters 210
- Slave Address 211
- Function Code 211
- Error Check 211
- ◆ Loopback Test (08H) 213
- D.3 Modbus Data Tables 214
- Monitor Data 215
- D.3 Modbus Data Tables 216
- Broadcast Data 217
- Enter Command 217
- Error Codes 218
- Slave Not Responding 218
- D.4 Modbus Self-Diagnosis 219
- D.4 Modbus Self-Diagnosis 220
- Appendix: E 221
- E.3 Peripheral Devices 224
- ◆ AC and DC Reactor 225
- ◆ Noise filter 225
- E.5 PumpScada Software 227
- Appendix: F 229
- F.1 EMC Compatibility 230
- ◆ Recommended EMC Filters 231
- Ground clip Ground plate 232
- Page intentionally blank 233
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