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iQpump Drive User Manual
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Yaskawa iQpump Drive User Manual User Manual Page 50
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2.3 Control Wiring
50
YASKAWA
TM.iQp.01 iQpump Drive User Manual
THIS P
AGE INTENTIONALL
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User Manual
1
Table of Contents
3
Warnings and Cautions
7
◆ Intended Use
8
Introduction
9
Software Versions
10
Physical Installation
11
208-240 VAC
12
208-230 VAC
12
◆ Receiving Checks
13
◆ Nameplate Information
13
◆ Drive Model Numbers
14
1.3 Component Names
15
1.3 Component Names
16
FRONT VIEW
17
SIDE VIEW
17
BOTTOM VIEW
17
5 INCHES TOP AND BOTTOM
19
MOUNTING HOLES
20
FOR "A" SIZE SCREWS
20
1.5 Heat Loss Data
21
◆ Installation Site
22
Type 1 iQpump drives
23
◆ Removing the Terminal Cover
24
Removing the Digital Operator
25
Removing the Front Cover
25
Attaching the Front Cover
25
Attaching the Front Cover
26
IMPORTANT
27
Electrical Installation
29
4030 (40 HP, 480V) and larger
30
Ground Wiring
39
2.3 Control Wiring
40
Wiring Checks
41
◆ DIP Switch S1
42
◆ Shunt Connector CN15
43
◆ Sinking/Sourcing Mode
44
Pump Motor
45
2.3 Control Wiring
47
External Pump Fault
48
Normally Closed
48
H1-01 = 25
48
Feedback Device (3-Wire)
49
Digital Operator
51
3.1 Digital Operator Display
52
3.2 Digital Operator Keys
53
3.3 Drive Mode Indicators
54
3.4 Drive Main Menu
55
3.4 Drive Main Menu
56
◆ Operation Menu (-DRIVE-)
57
U2 Fault Trace List
58
U3 Fault History List
59
Pump Quick Setup
60
3.6 Programming Menu (-ADV-)
61
◆ Auto-Tuning Menu (-A.TUNE-)
62
U1-01 = 0.0PSI
64
Start Up
65
4.1 Start Up
66
S or T keys and the DATA/
70
4.3 Pump System Start/Stop
73
X X X X X
75
U1-01 = 200 PSI
76
U1-01 = 20.00 PSI
76
U1-01 = 200.0 PSI
76
U1-01 = 2.000 PSI
76
◆ P1-04, P1-05
77
◆ P1-07, P1-08, P1-13
79
◆ P1-09, P1-10, P1-13
81
4.8 Feedback Loss Detection
83
4.9 Basic Pump Protection
84
SETPOINT
85
PRESSURE
85
FEEDBACK
85
4.9 Basic Pump Protection
86
Basic Programming
87
◆ A1 Initialization
88
◆ b1 Sequence
89
Figure 5. 2
90
Feedback Device
93
04)-(E1Frequency Maximum
95
FrequencyOutput 1004)-(b2
95
Time BrakeInjection DC
95
◆ b2 DC Braking
96
Output Frequency
97
DC injection
97
Speed Command / PI Setpoint
98
PI Setpoint
98
PI Feedback
98
No Integral With Integral
100
Setting Description
101
◆ b8 Energy Savings
102
◆ C1 Accel/Decel
103
◆ d3 Jump Frequencies
104
◆ E1 V/f Pattern
105
E1-05 Maximum Output Voltage
106
◆ E2 Motor Setup
108
◆ H3 Analog Inputs
109
Analog Input Signal
110
Terminating
111
DIP Switch S1-1 located on
111
Function: Frequency Bias
112
Setting: 0
112
(H3-09 = D) applied
113
Internal Analog Input Valve
114
(Filtered)
114
◆ L5 Fault Restart
115
Figure 5. 27
116
◆ L8 Hardware Protection
118
◆ o1 Monitor Configuration
122
U1-13= 2H
123
◆ o2 Key Selections
124
READ IMPOSSIBLE
125
DATA VERIFYING
126
VERIFY COMPLETE
126
VERIFY ERROR
126
5.2 Pump Basic
127
P1-12, P1-14
128
Enable Loss of Prime Function
128
Operation
128
P2-01, P2-02, P2-03
130
Select Signal to Monitor
130
Setup Sleep Level (P2-02)
130
Sleep Delay Time
131
SLEEP ACTIVE
132
START DELAY
132
5.4 T1 Auto-Tuning
134
-ATUNE
134
0Hz/ 0.00A
134
6.1 Fault Detection
136
6.1 Fault Detection
137
6.2 iQpump Keypad Messages
141
<0032>
141
6.2 iQpump Keypad Messages
142
6.3 Alarm Detection
143
6.3 Alarm Detection
144
6.5 Auto-Tuning Faults
147
6.7 Troubleshooting
149
The Speed Command is too low
150
◆ If the Motor Overheats
151
Example: July 22, 2000
157
Maintenance
159
7.1 Periodic Inspection
160
°C to 40°C (14°F to 104°F)
160
7.2 Preventive Maintenance
161
(30HP @ 480V)
162
(40HP to 500HP @ 480V)
163
◆ Removing the Terminal Card
164
◆ Mounting the Terminal Card
164
Appendix: A
165
Initialization
166
Sequence
166
DC Braking
166
Speed Search
167
Delay Timers
167
PI Control
167
Energy Saving
168
Accel / Decel
168
S-Curve Acc/Dec
169
Torque Comp
169
Carrier Freq
169
Preset Reference
170
Reference Limits
170
Jump Frequencies
170
V/F Pattern
170
Motor Setup
171
Com OPT Setup
171
Digital Inputs
172
Digital Outputs
175
Analog Inputs
176
Analog Outputs
176
Serial Com Setup
177
Motor Overload
178
PwrLoss Ridethru
178
Stall Prevention
178
Ref Detection
179
Fault Restart
179
Torque Detection
180
Hdwe Protection
180
Hunting Prev
181
High Slip
181
Monitor Select
181
Key Selections
182
COPY Function
182
Pump Basic
183
Pump Protection
184
Pump Multiplex
185
Pump Advanced
188
Hand Mode
189
Auto-Tuning
189
Total SP C omp
192
Motor Speed
192
Appendix: B
197
B.1 Drive Capacity
198
Appendix: C
203
◆ 208-240 VAC
204
◆ 480 VAC
205
Appendix: D
207
Related Parameters
210
Slave Address
211
Function Code
211
Error Check
211
◆ Loopback Test (08H)
213
D.3 Modbus Data Tables
214
Monitor Data
215
D.3 Modbus Data Tables
216
Broadcast Data
217
Enter Command
217
Error Codes
218
Slave Not Responding
218
D.4 Modbus Self-Diagnosis
219
D.4 Modbus Self-Diagnosis
220
Appendix: E
221
E.3 Peripheral Devices
224
◆ AC and DC Reactor
225
◆ Noise filter
225
E.5 PumpScada Software
227
Appendix: F
229
F.1 EMC Compatibility
230
◆ Recommended EMC Filters
231
Ground clip Ground plate
232
Page intentionally blank
233
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