YASKAWA Varispeed G7 manuals

Yaskawa Varispeed G7 User Manual (52 pages)

Brand: Yaskawa | Category: Power adapters & inverters | Size: 1.72 MB |

English

Table of contents

USER'S

1

Introduction

3

Safety Precautions

4

 Confirmations upon Delivery

5

 Installation and Wiring

5

 Settings

5

Warranty Information

6

Restrictions

7

CONTENTS

8

1 Overview

10

2 Checking the Product

10

2.1 Type and Code No

10

2.2 Parts List

11

3.1 Component Names

11

3.2 Communications Connectors

12

3.3 LED Indicators

12

3.4 Switch Setting

13

 Station-number Setting

14

4 Installation and Wiring

15

4.1 Installing the SI-T Card

15

 Wiring

17

5 Transmission Interface

18

5 Transmission Interface

19

5.3 Communications Phases

20

6 Initial Setup

22

7 MECHATROLINK-II Commands

23

7.1 Main Commands

23

 Read Parameter (PRM_RD)

24

 Write Parameter (PRM_WR)

25

 Read ID (ID_RD)

26

(CONFIG)

27

7 MECHATROLINK-II Commands

29

• MECHATROLINK-II (VER: 21H)

30

DTMOD (Data Transfer Mode)

31

 Disconnection (DISCONNECT)

32

 Inverter Control (INV_CTL)

33

7.2 Sub-commands

37

 Read Alarm (ALM_RD)

40

7.3 Status Details

42

 SUBSTATUS Field

43

18th Byte

43

8 Protective Operations

44

8.2 Alarm Processing

45

 Other Faults

46

 Inverter Fault Notification

47

8 Protective Operations

49

9 Specifications

50

Revision History

51

Yaskawa Varispeed G7 User Manual (8 pages)

Brand: Yaskawa | Category: Power adapters & inverters | Size: 0.37 MB |

English

Table of contents

The new Yaskawa

2

Varispeed G7 Inverter

2

Simply ahead!Simply ahead!

3

Simply ahead!

3

DIMENSIONS

8

Yaskawa Varispeed G7 Specifications (453 pages)

Brand: Yaskawa | Category: Power adapters & inverters | Size: 4.40 MB |

English

Table of contents

G7 Drive

1

Technical Manual

1

Warnings and Cautions

2

! Intended Use

3

Safety Precautions

4

Always heed the warnings

5

Warning Information

5

Registered Trademarks

7

Contents

8

Handling Drives

14

" Varispeed G7 Models

15

" Checks

16

" Nameplate Information

16

!Drive Model Numbers

17

!Drive Specifications

17

" Component Names

18

NPJT31278-1-0

18

Fig 1.6 Drive Appearance

19

Open Chassis Drives (IP00)

20

NEMA Type 1 Drives (IP 20)

21

" Installation Site

23

Removing the Terminal Cover

25

Attaching the Terminal Cover

26

Front Cover

27

!Removing the Front Cover

28

!Mounting the Front Cover

28

! Attaching the Front Cover

30

Connection Diagram

33

Wiring Main Circuit Terminals

36

Wire Size * Terminal Screw

42

Main Circuit Configurations

45

Standard Connection Diagrams

46

Wiring the Main Circuits

47

Inductive

50

!Ground Wiring

51

Digital

54

! Sinking/Sourcing Mode

59

Branch circuit

60

protection supplied

60

by others

60

" Wiring Checks

61

" Wiring

67

A-phase pulses

69

B-phase pulses

69

!Wiring the PG-D2

70

!Wiring the PG-X2

70

" Wiring Terminal Blocks

71

PG power supply

72

Capacitor for momentary

72

!PG-D2/PG-X2

73

Digital Operator and Modes

74

-QUICK

75

75

Flux Vector

75

" Digital Operator Keys

76

Drive Mode Indicators

77

" Run Indicator

78

" Stop Indicator

78

" Drive Modes

78

" Drive Mode

80

" Quick Programming Mode

82

Advanced Programming Mode

83

!Setting User Parameters

84

H1-01=24

85

" Verify Mode

86

" Autotuning Mode

87

Trial Operation

90

Trial Operation Procedure

91

" Power ON

92

Checking the Display Status

93

" Basic Settings

94

!Overview of Settings

96

!Setting the Control Method

97

" Autotuning

98

IMPORTANT

100

" Application Settings

103

" No-load Operation

103

" Loaded Operation

104

!Password (A1-04 and A1-05)

105

Adjustment Suggestions

106

Recommended

107

User Parameters

112

User Parameter Descriptions

113

Description

115

Control Methods

115

User Parameter Tables

121

!User-set Parameters: A2

122

Application Parameters: b

123

!DC Injection Braking: b2

125

!Speed Search: b3

126

!Timer Function: b4

128

!PID Control: b5

128

Adjustment

129

PID output. This can be used

129

!Dwell Functions: b6

131

!DROOP Control: b7

131

!Energy Saving: b8

132

!Zero Servo: b9

132

Autotuning Parameters: C

133

!Motor Slip Compensation: C3

135

!Torque Compensation: C4

136

Parameter

137

!Carrier Frequency: C6

138

Reference Parameters: d

139

!Reference Limits: d2

141

!Jump Frequencies: d3

141

!Reference Frequency Hold: d4

142

!Torque Control: d5

142

!Field Control: d6

144

!Motor Setup: E2

147

! Motor 2 V/f Pattern: E3

148

Output voltage (V)

149

Frequency (Hz)

149

!Motor 2 Setup: E4

150

" Option Parameters: F

152

!Analog Reference Card: F2

155

!Digital Reference Card: F3

156

!Analog Monitor Cards: F4

156

Setting

163

Function

163

!Analog Inputs: H3

166

H3-05,H3-09 Settings

168

!MODBUS Communications: H5

170

!Pulse Train I/O: H6

171

!Motor Overload: L1

172

!Power Loss Ridethrough: L2

173

!Stall Prevention: L3

174

!Reference Detection: L4

177

!Fault Restart: L5

178

!Torque Detection: L6

179

!Hardware Protection: L8

183

" n: Special Adjustments

185

!High-slip Braking: n3

186

!Speed Estimation: n4

187

!Feed Forward: n5

190

! Copy Function: o3

194

" T: Motor Autotuning

195

" U: Monitor Parameters

197

U1-11= 00000000

198

U1-40= 00000000

201

! Fault Trace: U2

203

!Fault History: U3

205

Setting Range Unit

207

Factory Setting

207

Frequency

212

Voltage

212

Name Unit Factory Setting

214

Parameter Settings by

218

Frequency Reference

219

3.5 to 13.2 V

221

!Related Parameters

222

Run Command

224

Stopping Methods

226

Accel Time 1

227

C1-01= 0 010.0Sec

227

Output frequency

228

Run command

228

!DC Braking Stop

229

!Coast to Stop with Timer

229

Using the DC Injection Brake

230

Using an Emergency Stop

231

Commands

234

During Acceleration Function)

237

!Time Chart

238

!Setting Precautions

238

Deceleration Function)

239

!Setting Example

240

Frequency reference

243

Terminal A1 input voltage

243

Function)

247

Limiting Minimum Frequency

248

Improved Operating Efficiency

249

Slip compensation limit

251

E1-06: Base frequency

251

Hunting-prevention Function

254

Machine Protection

256

C6-03 ≥ 10.0 kHz: K=3

257

5.0 kHz > C6-03: K=1

257

200-240 V, 22 kW

258

200-240 V, 30 to 75 kW

258

" Detecting Motor Torque

262

Function Contents (100%)

267

Motor Overload Protection

268

!Setting Motor Rated Current

269

Error Code Details

272

Continuing Operation

274

Setting Precautions

275

" Speed Search

276

!Speed Search Selection

279

!Estimated Speed Search

279

! Application Precautions

283

Drive Protection

284

Input Terminal Functions

286

Ramp Hold)

288

!Application Precautions

289

!Precautions

290

(FJOG/RJOG)

294

(External Fault Function)

295

Monitor Parameters

296

! Related Parameters

299

Using a Sinking Input

300

Individual Functions

301

!Message Format

305

!MODBUS Message Example

306

!Data Tables

308

Monitor Data

309

!ENTER Command

311

!Error Codes

312

!Slave Not Responding

312

S2 S3 S4 S5 S6 S7

313

Using the Timer Function

314

" Using PID Control

315

!PID Control Methods

319

!PID Input Methods

319

!PID Adjustment Methods

320

!PID Fine Adjustment Methods

320

of 0.1%, taking the maximum

321

!PID Control Block

322

!PID Feedback Loss Detection

323

!PID Sleep

323

" Energy-saving

324

Setting Motor Parameters

325

! E1-03 V/f Pattern Selection

330

" Torque Control

337

Monitor Function

339

!Torque Reference Adjustment

343

Motor speed

348

The proportional gain is low

348

" Droop Control Function

351

" Zero-servo Function

352

Digital Operator Functions

356

!Disabling the STOP Key

358

Enter Key

359

" Copying Parameters

360

** Main Menu **

361

Programming

361

READ IMPOSSIBLE

362

READ DATA ERROR

362

DATA ERROR

362

Copy Function.)

363

DATA VERIFYING

364

Operation

365

!Using PG Speed Control Card

370

!Setting Number of PG Pulses

370

!Detecting PG Open Circuit

372

!Detecting Motor Overspeed

372

Using Digital Output Cards

373

F5-09 Set to 0

375

F5-09 Set to 1

375

F5-09 Set to 2

375

DI-08 Reference Ranges

380

Troubleshooting

382

" Fault Detection

383

" Alarm Detection

390

(blinking)

393

" Operation Errors

394

Errors During Autotuning

396

If Motor Deceleration is Slow

404

" If the Motor Overheats

405

Maintenance and

410

Inspection

410

" Outline of Maintenance

411

" Daily Inspection

411

" Periodic Inspection

411

Periodic Maintenance of Parts

412

Fan cover

413

Maintenance and Inspection

414

Specifications

416

Standard Drive Specifications

417

4075 4090 4110

418

4132 4160 4185 4220 4300

418

" Common Specifications

419

* Under development

423

Appendix

424

Varispeed G7 Control Modes

425

Load torque (%)

428

Speed (Hz)

428

Driving torque

428

Regenerative torque

428

Fig 10.1

429

Fig 10.2

429

Fig 10.3

429

Fig 10.4

429

" Selection

430

" Installation

431

" Settings

431

" Handling

432

Motor Application Precautions

433

" CE Markings

435

Input Fuses

436

L1L2L3PE

438

L1L2L3 T1 T3T2

439

Yaskawa Varispeed G7 User Manual (57 pages)

Brand: Yaskawa | Category: Power adapters & inverters | Size: 0.97 MB |

English

Table of contents

USER'S

1

INTRODUCTION

3

SAFETY INFORMATION

4

WARNING

4

CAUTION

4

 Installation and Wiring

5

 Setting

5

Contents

6

1 OUTLINE

7

2 RECEIVING

8

3.3 LEDS

10

3.4 Rotary Switches

12

3 NOMENCLATURE AND SETTING

13

Option Clip

14

C-Option

14

DA DG DBFG SLD SLD

15

5 FUNCTIONS

18

5.2 Basic Functions

19

5.3 CC-Link Data List

20

List of Remote Registers

21

Remote Registers

24

Monitor Codes

26

M1-M2 output status ON:1

27

History 3 (HEX)

28

History 4 (HEX)

28

Extensive Command Codes

29

Command Code

30

Reading Writing

30

(Cont’d)

30

6 SPECIFICATIONS

32

7 TROUBLESHOOTING

33

8 APPENDIX

38

U1-xx Monitor Details

44

U2-xx Monitor Details

46

U3-xx Monitor Details

46

Revision History

56

YASKAWA ELECTRIC CORPORATION

57

Yaskawa Varispeed G7 Specifications (103 pages)

Brand: Yaskawa | Category: Power adapters & inverters | Size: 15.50 MB |

English

Table of contents

Varispeed G

1

It's Common Sense

2

Varispeed G7

3

APPLICATIONS

4

Gentle on the environment

5

Global Specifications

6

150％150％

7

User-friendly

8

Digital Operator

9

Monitor Display Procedure

10

Specifications

11



11

200/400 V Class

12

Software Functions

13



15



16



16

Dimensions

17



18

(Internal Sink)

19

Inverter Heat Loss

19

(Heatsink)

20

Constants List

21

Constant Descriptions

29

Set Environment of Inverter

30

Initialize Constants

30

Set, Reset Password

30

Select Control Method

30

Set Input Voltage

30

Set Motor Rated Current

31

V/f pattern selection E1-03

32

Set Accel/Decel Time

33

Select Operation Method

34

Select Operator Key

34

Functions

34

2. Set Operation Conditions

35

Soft Start

36

Limit the Speed

37

Operation to Avoid Resonance

37

Setting Range

38

Factory Setting

38

momentary power loss

39

Reset (Fault Restart)

40

Temporary Hold of Accel/Decel

40

Torque Detection

41

Frequency Detection

42

Carrier frequency C6-02

43

44

3. Select Stopping Method

45

Use Input Signals

46

Use Output Signals

47

5. Adjust Motor Torque

48

49

49

Control Motor Slip

50

7. Motor Protection

51

8. PID Control

52

Memobus Error Code

53

Use Constant Copy Function

54

Application Examples

55

Example of Use with CNC Lathe

56

Interface Circuit to NC

56

57

Applications Examples

58

Protective Functions

59

Alarm Detection

61

Operation Errors

62

Typical Connection Diagrams

63

Main Circuit Configuration

65

Options, Peripheral Devices

66

Option Cards

67

RoHS Compliant

68

Varispeed F7

69

Type RFN3AL504KD

71

Circuit Breaker (MCCB)

72

Magnetic Contactor

73

Noise Filter

74

Without Case

75

With Case

75

Dimensions in mm

76

Zero Phase Reactor

77

Fuse and Fuse Holder

78

Braking Unit

79

Braking Resistor Unit

79

■Braking Unit

80

Mass：0.2 kg

81

（Model ERF-150WJ

81

200 V Class

82

Drawing 1 Drawing 2

83

400 V Class

84

Panel Cutout

86

Model DGP

88

0 to 10 V

90

Accel Decel

90

Logic Circuit

90

■ VS Snap-in Module List

92

MMMMNotes

93

＋15 V 20 mA

95

0 to ＋10 V (20 kΩ)

95

4 to 20 mA (250 Ω) or

95

0 to 10V (20 kΩ)

95

Application of Motors

96

MMMMSupplements

99

(For P.94）

100

Rotary motion

100

Linear motion

100

Terminology

101

Global Service Network

102

Yaskawa Varispeed G7 User Manual (367 pages)

Brand: Yaskawa | Category: Power adapters & inverters | Size: 6.66 MB |

English

Table of contents

Table of Content

2

Warnings

8

General

9

Intended Use

9

Transportation and storage

9

Installation

9

Electrical Connection

10

EMC Compatibility

11

Line Filters

13

Metal Plate

15

Registered Trademarks

16

Handling Inverters

18

Varispeed F7 Introduction

19

Confirmations upon Delivery

21

Inverter Model Numbers

22

Inverter Specifications

22

 Component Names

23

 Inverters of 22 kW or More

24

 Installation Site

28

 Removing the Terminal Cover

30

Front Cover

31

Removing the Front Cover

32

Mounting the Front Cover

32

 Inverters of 22 kW or More

34

Connection Diagram

38

 Circuit Descriptions

39

Terminal Block Configuration

40

Wiring Main Circuit Terminals

41

Purpose Terminal Symbol

46

Model: CIMR-F7Z

46

200 V Class 400 V Class

46

 Main Circuit Configurations

47

The DC reactor is built in

48

 Wiring the Main Circuits

49

Braking resistor

52

 Wire Sizes

55

Wiring Method

56

Fig 2.12

58

 Sinking/Sourcing Mode

59

Varispeed F7

60

CIMR-F7Z47P5

60

Wiring Check

62

 Wiring

66

Wiring the PG-X2

67

 Wiring Terminal Blocks

68

Digital Operator and

70

Digital Operator

71

Fig 3.2

72

 Inverter Modes

73

 Drive Mode

75

 Quick Programming Mode

76

 Advanced Programming Mode

77

Setting Parameters

78

 Verify Mode

79

 Autotuning Mode

80

Vector Control

81

Trial Operation

82

Trial Operation Procedure

83

 Power ON

85

 Checking the Display Status

85

 Basic Settings

86

0.0 to 400.0 Hz

87

Overview of Settings

88

Setting the Control Method

88

 Autotuning

89

 Application Settings

93

 No-load Operation

93

 Loaded Operation

93

 Checking Operating Status

94

Password (A1-04 and A1-05)

94

Adjustment Suggestions

95

User Parameters

98

User Parameter Descriptions

99

User Parameter Tables

104

User-set Parameters: A2

105

 Application Parameters: b

106

DC Injection Braking: b2

107

Speed Search: b3

108

Timer Function: b4

109

PID Control: b5

110

Dwell Functions: b6

113

Droop Control: b7

113

Energy Saving: b8

114

Zero Servo Control: b9

115

 Tuning Parameters: C

116

Motor Slip Compensation: C3

117

Torque Compensation: C4

119

Carrier Frequency: C6

121

 Reference Parameters: d

122

Reference Limits: d2

123

Jump Frequencies: d3

124

Reference Frequency Hold: d4

124

Torque Control: d5

125

Field Weakening: d6

126

 Motor Parameters: E

127

Motor Setup: E2

128

 Motor 2 V/f Pattern: E3

130

Motor 2 Setup: E4

131

 Option Parameters: F

132

Analog Reference Card: F2

134

Digital Reference Card: F3

135

Analog Inputs: H3

142

H3-09 Settings

143

MEMOBUS Communications: H5

145

Pulse Train I/O: H6

146

Motor Overload: L1

147

Power Loss Ride Through: L2

148

Stall Prevention: L3

149

Reference Detection: L4

151

Fault Restart: L5

151

Torque Detection: L6

152

Torque Limits: L7

153

Hardware Protection: L8

154

 N: Special Adjustments

155

High-slip Braking: N3

156

Monitor Selections: o1

157

 Copy Function: o3

159

T: Motor Autotuning

160

 U: Monitor Parameters

161

Fault Trace

165

Fault History: U3

166

Factory Setting

168

200 V Class Inverters

169

400 V Class Inverters

170

0 to 6, F (depends on the

172

Parameter Settings by

174

Function

174

Related Parameters

175

Carrier Frequency

177

Output frequency

177

Max. Output Frequency

177

Output frequency x C6-05 x K*

177

Normal Duty 1 Normal Duty 2

179

Frequency Reference

180

Multifunctional

181

Inverter

182

32 kHz max

182

Pulse input

182

(Pulse train input terminal)

182

(Analog common)

182

Run Command Input Methods

185

Stop switch (NC

186

Operation switch

186

(NO contact)

186

Stopping Methods

187

Run command

188

DC Braking to Stop (b1-03=2)

189

 Using an Emergency Stop

191

Commands

193

During Acceleration Function)

195

Time Chart

196

Setting Precautions

196

Setting Example

198

H3-02 x 0.5

200

Frequency Detection

204

Time Charts

205

Slip compensation limit

207

E1-06: Base frequency

207

Operation

208

 Hunting-Prevention Function

214

Setting the AFR Gain (N2-01)

215

Machine Protection

216

 Motor Torque Detection

219

Timing Charts

220

 Motor Overload Protection

221

 Terminal Connection

224

Automatic Restart

225

 Speed Search

226

Speed Search Selection

227

Speed Calculation

228

Current Detection

229

 Application Precautions

231

Inverter Protection

232

 Input Open Phase Protection

233

 Ground Fault Protection

234

 Cooling Fan Control

234

Input Terminal Functions

237

Timing Chart

238

 Drive Enable/Disable

239

Ramp Hold)

239

Precautions

240

Parameter Name Set Value

241

Application Precautions

243

Output Terminal Functions

247

During Run 2 (Setting: 37)

249

Drive Enabled (Setting: 38)

249

Monitor Parameters

250

Individual Functions

253

IMPORTANT

254

Message Format

255

MEMOBUS Message Example

258

Data Tables

260

Monitor Data

261

Inverter Error Codes

265

ENTER Command

266

Error Codes

266

Slave Not Responding

267

Self-Diagnosis

267

 Using the Timer Function

268

 Using PID Control

269

PID Control Methods (b5-01)

271

PID Input Methods

272

PID Adjustment Examples

273

PID Control Block

275

PID Feedback Loss Detection

276

PID Sleep

277

 Energy-saving

279

 Field Weakening

280

 Field Forcing

281

 Setting Motor 1 Parameters

281

 Setting the V/f Pattern 1

283

Setting V/f Pattern (E1-02)

284

Output voltage (V)

288

Frequency (Hz)

288

 Setting Motor 2 Parameters

289

 Setting the V/f Pattern 2

290

 Torque Control

291

Torque Control Operation

292

Inputting the Speed Limit

293

Speed Limit Bias Setting

294

Line Direction

295

 Droop Control Function

297

 Zero-Servo Function

298

 Kinetic Energy Buffering

300

 High Slip Braking (HSB)

301

Digital Operator Functions

303

 Copying Parameters

305

** Main Menu **

306

Programming

306

Copy Function Sel

307

COPY SELECT

307

OP INV WRITE

307

Copy Funtion Sel

308

OP INV VERIFY

308

 Setting a Password

309

Option Cards

311

 Analog Reference Cards

314

 Digital Reference Cards

314

Troubleshooting

318

 Fault Detection

319

 Alarm Detection

326

 Operator Programming Errors

329

 Auto-tuning Fault

331

Vector Control Mode

337

 If the Motor Overheats

338

Maintenance and

342

Inspection

342

Maintenance and Inspection

343

Load factor: 80% maximum

344

 Cooling Fan Replacement

345

Specifications

348

 Specifications by Model

349

400 V Class

350

 Common Specifications

351

Appendix

354

 Selection

355

 Installation

356

 Settings

356

 Handling

357

Motor Application Precautions

358

Synchronous Motor

359

Single-phase Motor

359

User Constants

360

Yaskawa Varispeed G7 Specifications (19 pages)

Brand: Yaskawa | Category: Power adapters & inverters | Size: 0.89 MB |

English

Table of contents

INSTRUCTIONS

1

NOTES FOR SAFE OPERATION

3

WARRANTY INFORMATION

4

 Restrictions

5

Contents

6

1 Inspection after Delivery

7

3 Installation Procedure

9

4 Interconnection

11

5 Wiring

12

5.2 Wiring Precautions

13

0.22 in. (5.5mm)

14

6 Application of Encoder (PG)

15

7 PG-X2 Card Parameter List

16

Revision History

18

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