YASKAWA AC Drive P1000 Bypass Technical Manual manuals

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Table of contents

YASKAWA AC Drive P1000

1

Table of Contents

3

This Page Intentionally Blank

12

Preface & General Safety

13

Product Description

14

Applicable Documentation

14

TERMSTERMS

15

WARNING

18

Crush Hazard

18

Installation

19

Settings

19

Motor Application Precautions

20

Geared Motor

21

Single-Phase Motor

21

Motor with Brake

21

Drive Label Warning Example

22

Bypass Label Warning Example

23

Warranty Information

24

Receiving

25

1.1 Section Safety

26

1.2 General Description

27

Drive Nameplate

28

P U 2 A

29

P1B 1 B

30

040 P T

30

Bypass Front Control Panel

32

Mechanical Installation

35

2.1 Section Safety

36

2.2 Mechanical Installation

38

Electrical Installation

39

3.1 Section Safety

40

Ground Wiring

44

3.4 Control Circuit Wiring

46

Serial Communications

48

Jumper S1

52

3.6 External Interlock

54

4.1 Section Safety

58

Start-Up Programming

59

& Operation

59

LCD Display

60

Bypass Control Board LEDs

62

ALARM (ALM) LED Displays

62

HOA Keypad Menu Structure

64

Drive Mode Details

66

Programming Mode Details

66

Quick Setting Parameters

68

4.4 Powering Up the Drive

70

Bypass Start-Up Procedure

72

4.5 Start-Up Procedure

74

4.7 Auto-Tuning

76

T1-04: Motor Rated Current

80

T1-05: Motor Base Frequency

80

T1-06: Number of Motor Poles

80

T1-07: Motor Base Speed

80

T1-11: Motor Iron Loss

80

5.1 A: Initialization

82

Setting 3: Coast with Timer

84

(L2-03)

86

Speed Search Activation

88

5.2 b: Application

90

PID Feedback Input Methods

92

-100.0 to 100.0% 0.0%

94

U5-99= 30.00%

98

Fine-Tuning PID

100

Programming

101

Torque Compensation:

104

Adjustment

104

Settings:

104

5.4 d: Reference Settings

106

5.5 E: Motor Parameters

110

V/f Pattern Settings E1-05

112

5.6 F: Options

114

Settings 13: Reverse Jog

116

-500 to 500 0

120

H4-07 and H4-08

124

5.7 H: Terminal Functions

124

5.8 L: Protection Functions

126

L3: Stall Prevention

128

<1>

130

<1>

132

L8: Drive Protection

136

Examples of Sequence Timers

146

Sequence Timer Example 3

148

5.12 U: Monitor Parameters

150

0 to 10 V

152

-10 to 10 V

152

A1 A2 A3

153

5.13 Z: Bypass Parameters

156

Z1-16: Energy Savings Mode

158

Bypass during a trial run

169

6.1 Section Safety

170

Diagnostics &

171

Troubleshooting

171

Fine-Tuning V/f Control

172

Alarm and Error Displays

174

6.4 Fault Detection

176

6.5 Alarm Detection

192

6.6 Programming Errors

198

Common Problems

204

Motor is Too Hot

206

7.1 Section Safety

212

Periodic Inspection &

213

Maintenance

213

7.2 Inspection

214

DRV-OFF

220

20 10/01/01 00:00

220

Second per month

220

YYYY/MM/DD HH:MM

220

4A0515 3 2 2

222

B590 4A0675 3 2 2

222

Appendix: A

223

A.1 Power Ratings

224

Specifications

225

A.2 Drive Specifications

228

A.3 Drive Watt Loss Data

229

Altitude Derating

232

Appendix: B

235

B.1 Parameter Groups

236

Parameter List

237

B.3 b: Application

238

C2: S-Curve Characteristics

242

C4: Torque Compensation

242

C6: Carrier Frequency

242

B.6 E: Motor Parameters

244

H4: Analog Outputs

248

B.9 L: Protection Function

250

L6: Torque Detection

252

B.12 S: Special Application

256

U1: Operation Status Monitors

260

U2: Fault Trace

262

U4: Maintenance Monitors

264

U5: PID Monitors

266

B.14 Z: Bypass Parameters

268

B.15 Defaults by Drive Model

276

Appendix: C

287

C.1 BACnet Configuration

288

Communications

289

C.3 Connecting to a Network

290

C.4 BACnet Setup Parameters

292

Controlling the Bypass

294

Analog Input Objects

296

Analog Output Objects

296

Analog Value Objects

296

Binary Output Objects

298

Binary Value Objects

298

Device Object

300

C.8 Communication Errors

302

Appendix: D

305

Slave (P1000 Bypass)

306

MEMOBUS/Modbus

307

D.3 Connecting to a Network

308

D.7 Message Format

314

D.8 Message Examples

316

D.9 MEMOBUS/Modbus Data Table

318

Broadcast Messages

328

Fault Trace Contents

328

Bypass Fault Codes

330

Alarm Register Contents

330

D.11 Communication Errors

332

Appendix: E

333

E.1 Section Safety

334

Standards Compliance

335

E.2 European Standards

336

Appendix: F

339

F.1 APOGEE FLN Set-Up

340

Apogee FLN Network

341

Protocol

341

Network Termination

342

Recommended Cable

342

Other Functionality

344

Stop with Fault (FB14)

350

F.7 Fault Codes

352

Appendix: G

355

SEE NOTES

356

Metasys N2 Network

357

Reading and Resetting Faults

362

Metasys N2 I/O

362

G.4 Bypass Operations by N2

364

G.6 Metasys N2 Point Database

366

Appendix: H

371

P1000 Bypass Specifications

372

Motor Specifications

372

Quick Reference Sheet

373

Monitor Outputs

374

H.3 User Setting Table

376

Numerics

381

Revision History

390

YASKAWA AC Drive P1000 Bypass

392





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