Yaskawa G5 Eliminator User Manual

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Eliminator
Date: 07/01/04, Rev: 04-07 Page 1 of 27 TM.G5SW.015
GPD515/G5 Software Option (VSG114676)
Part Number: CIMR-G5MXXXXXF-015
(1)
With this factory-installed FLASH software, the
GPD515 / G5 becomes a configurable drive.
User Configurable software enhances the
standard drive software with embedded
functions. The drive may be operated as a
standard off the shelf drive or may be
configured to utilize the embedded functions.
The functions can be configured to create the
necessary control logic for many speed or
torque control applications. It is possible to
reduce the need for external control modules
and PLC’s. Whole control systems may be
integrated into a stand-alone GPD515 / G5
drive.
With this software, it is possible to read in
information and output it into other functions
from the following sources;
! All analog inputs
! All PG options
! Drive speed output
! Drive torque output
! Drive Hertz output
! Internal MOP
! Parameters
These sources can be input into the following
functions that perform operations to change
and control them. The following operations are
available;
! Add, subtract, multiply and divide
! Change polarity
! Compare sources
! Absolute value
! PID
! Diameter calculator
! Scale information
! Switch between sources
The outputs from these functions can be
connected to other functions or used to control
the drive. The drive functions can be used to
write information directly to the following drive
controls;
! Analog outputs
! Speed reference
! Torque reference
! Multi-function outputs
! Digital Operator Monitors
This software provides the user the flexibility to
configure their own logic and to change it when
needed. It is one software flash that could
replace many.
To better understand what this software can do
it is necessary to understand the functions. It
is also necessary to understand how to enter
the configuration into the drive. The following
sections of this manual will explain how to use
and setup the functions.
This document is an addendum to Technical
Manual TM4515, listing the effect of this
software on the parameters in the drive and
function descriptions in the manual.
(1)
XXXXX refers to the base Model Number of the drive in which the software is installed.
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Summary of Contents

Page 1 - Eliminator

Eliminator Date: 07/01/04, Rev: 04-07 Page 1 of 27 TM.G5SW.015 GPD515/G5 Software Option (VSG114676) Part Number: CIMR-G5MXXXXXF-015 (1)

Page 2 - Operation

Date: 07/01/04, Rev: 04-07 Page 10 of 27 TM.G5SW.015 2.0 Function Blocks 2.1 Source Function Blocks Source functions are used to output informa

Page 3

Date: 07/01/04, Rev: 04-07 Page 11 of 27 TM.G5SW.015 The Step MOP uses the same controls as the MOP. This function will change the output value by

Page 4 - Connections

Date: 07/01/04, Rev: 04-07 Page 12 of 27 TM.G5SW.015 Function Controls Range Default Setup F1-01: PG Pulses/Rev. 0 to 60000 1024 Requires a

Page 5 - Source Operation

Date: 07/01/04, Rev: 04-07 Page 13 of 27 TM.G5SW.015 2.1.9 Motor Speed Reference The Motor Speed function outputs the calculated motor speed as

Page 6

Date: 07/01/04, Rev: 04-07 Page 14 of 27 TM.G5SW.015 Multiplication: (Input 50 X Input 51) / 10000 = Output 52 Division: (Input 5a X 10000) / Inp

Page 7 - Figure 1.4.2

Date: 07/01/04, Rev: 04-07 Page 15 of 27 TM.G5SW.015 output 61 = ((input 60 X P1-08) / P1-09) + P1-10 Function Controls Range Default Setup

Page 8

Date: 07/01/04, Rev: 04-07 Page 16 of 27 TM.G5SW.015 configured. Switch 2 connects input 04 to output 06 when the configured multi-function input

Page 9 - 32,30,32,31,32,ff

Date: 07/01/04, Rev: 04-07 Page 17 of 27 TM.G5SW.015 The Drive Maximum Torque function sets or dynamically changes the maximum forward and reverse

Page 10 - 2.1 Source Function Blocks

Date: 07/01/04, Rev: 04-07 Page 18 of 27 TM.G5SW.015 The drive’s analog outputs can be connected to monitor U1-50 and U1-51. This feature must be

Page 11

Date: 07/01/04, Rev: 04-07 Page 19 of 27 TM.G5SW.015 3.0 Parameter Changes 3.1 Group A User Parameters The user parameters are located within t

Page 12 - PG Channel 1

Date: 07/01/04, Rev: 04-07 Page 2 of 27 TM.G5SW.015 Figure 2.1.1 Figure 2.1.2Figure 2.1.3 Figure 2.1.4Figure 2.1.5 Figure 2.1.6 Figure 2.1.7 Figu

Page 13 - 2.2 Operations

Date: 07/01/04, Rev: 04-07 Page 20 of 27 TM.G5SW.015 4.0 Startup Procedure 1. Develop a configuration list. 2. Connect all external devices. 3.

Page 14 - Figure 2.2.5

Date: 07/01/04, Rev: 04-07 Page 21 of 27 TM.G5SW.015 5.0 Custom Software Parameters 5.1 New Program Group Group P Eliminator Parms 5.2 New

Page 15 - Figure 2.2.6

Date: 07/01/04, Rev: 04-07 Page 22 of 27 TM.G5SW.015 Parameter 3 P1-03 = 0 P1-03 Parameter 3 B B B B This parameter is provided for user input.

Page 16 - 2.3 Drive

Date: 07/01/04, Rev: 04-07 Page 23 of 27 TM.G5SW.015 Scale Multiplier P1-08 = 0 P1-08 Scale Multiplier B B B B The Scale Multiplier number is m

Page 17 - Function Information Setup

Date: 07/01/04, Rev: 04-07 Page 24 of 27 TM.G5SW.015 MOP UP or 83 MOP DOWN is energized for 5ms. Maintaining this input will result in output 25

Page 18 - Monitor 2 (U1-51)

Date: 07/01/04, Rev: 04-07 Page 25 of 27 TM.G5SW.015 Out 9 Level P2-07 = 0 P2-07 Output 9 level B B B B The Out 9 Level sets the value that con

Page 19 - 3.0 Parameter Changes

Date: 07/01/04, Rev: 04-07 Page 26 of 27 TM.G5SW.015 6.0 New Monitors Monitor 1 U1-50 0.0 Monitor 1 will display the value / 10 of the output co

Page 20 - 4.0 Startup Procedure

Date: 07/01/04, Rev: 04-07 Page 27 of 27 TM.G5SW.015 Monitor 7 U1-56 0.0 Monitor 7 will display the value / 10 of the output connected to input

Page 21

Date: 07/01/04, Rev: 04-07 Page 3 of 27 TM.G5SW.015 Function Block Setup - Quick Reference Sheet 1 of 2 2.1 Sources Connections Figure Descr

Page 22

Date: 07/01/04, Rev: 04-07 Page 4 of 27 TM.G5SW.015 Function Block Setup - Quick Reference Sheet 2 of 2 2.2 Operations ConnectionsFigure Desc

Page 23

Date: 07/01/04, Rev: 04-07 Page 5 of 27 TM.G5SW.015 1.0 Configuring The Function Blocks User Configurable software allows the GPD515/G5 drive to

Page 24

Date: 07/01/04, Rev: 04-07 Page 6 of 27 TM.G5SW.015 connecting it to the drive function. Configurations can be complex with many sources and opera

Page 25

Date: 07/01/04, Rev: 04-07 Page 7 of 27 TM.G5SW.015 1.4 Configuring Examples This software may be configured just using the quick references. The

Page 26

Date: 07/01/04, Rev: 04-07 Page 8 of 27 TM.G5SW.015 1.5 Advanced Topics / Examples The configuration entered in the A2 User Parameters is a seque

Page 27

Date: 07/01/04, Rev: 04-07 Page 9 of 27 TM.G5SW.015 Example 1.5.1: This will function properly Example 1.5.2: This will not function as intend

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