Yaskawa U1000 Industrial MATRIX Drive User Manual

U1000 Industrial MATRIX DriveLow Harmonic Regenerative Drive for Industrial ApplicationsQuick Start GuideMANUAL NO. TOEP C710636 04CTo properly use

503 6606070809010025% ED (or 15 min)40% ED (or 20 min)60% ED (or 40 min)Frequency (Hz)Continuous operationTorque(%)20Figure i.1 Allowable Load Charact

Specialized MotorsMulti-Pole MotorThe rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum curre

uDrive Label Warning ExampleAlways heed the warning information listed in Figure i.2.WARNINGRead manual before installing.Wait 5 minutes for capacitor

i.2 ReceivinguModel Number and Nameplate CheckPlease perform the following tasks after receiving the drive:• Inspect the drive for damage.If the drive

CIMR-U U 4 A A0096U AU1000 SeriesNo.Enclosure TypeDesign Revision OrderNo.Region CodeU USAIP00 ANo. Voltage ClassNo.Environmental Specification3-pha

nThree-Phase 400 V ClassTable i.2 Model Number and Specifications (400 V Class)Normal Duty (ND)C6-01 = 1Heavy Duty (HD)C6-01 = 0Drive ModelReference M

i.3 Mechanical InstallationThis section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.uInst

ACABBDESide Clearance Top/Bottom ClearanceA – 50 mm (1.97 in) minimumB – 30 mm (1.18 in) minimumC – 200 mm (7.87 in) minimumD – 120 mm (4.72 in) minim

NOTICE: Use the hanging brackets on the top and hanging holes of the bottom cover when lifting models 2o0154F, 2o0192F, 4o0156F,and 4o0180F.2□0154A, 2

WARNING! Crush Hazard. Use an adequate length of wire to ensure a 50° or wider suspension angle as illustrated in Figure i.10. Themaximum allowable lo

Copyright © 2014 YASKAWA ELECTRIC CORPORATION.No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any for

i.4 Electrical InstallationuStandard Connection DiagramConnect the drive and peripheral devices as shown in Figure i.12. It is possible to set and run

+－+-++－+-++－S1S2S3S4S5S6S7MPDMDMRPA1A2A30 VACRRSS-IGH1H2HCDrive2 kS8SC0 V0 VACFMAMACE (G)S1S2<14><8><15><12><9><11>

<1> When setting L5-02 to 1 to trigger a fault output whenever the fault restart function is activated, a sequence to interrupt power when a fau

uMain Circuit Connection DiagramRefer to Figure i.13 when wiring the main circuit of the drive. Connections may vary based on drive capacity. The DC p

nMain Circuit Protective CoverClose the protective cover after wiring the main circuit terminals on 2o0028 to 2o0081 and 4o0011 to 4o0077.Figure i.14

nThree-Phase 200 V ClassTable i.5 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)DriveModelTerminalFor USA and Canada For South America

DriveModelTerminalFor USA and Canada For South AmericaScrewSizeTighteningTorqueN·m (lb.in.)Recomm. Gaugemm2(AWG, kcmil)Wire Rangemm2(AWG, kcmil)Recomm

DriveModelTerminalFor USA and Canada For South AmericaScrewSizeTighteningTorqueN·m (lb.in.)Recomm. Gaugemm2(AWG, kcmil)Wire Rangemm2(AWG, kcmil)Recomm

DriveModelTerminalFor USA and Canada For South AmericaScrewSizeTighteningTorqueN·m (lb.in.)Recomm. Gaugemm2(AWG, kcmil)Wire Rangemm2(AWG, kcmil)Recomm

DriveModelTerminalFor USA and Canada For South AmericaScrewSizeTighteningTorqueN·m (lb.in.)Recomm. Gaugemm2(AWG, kcmil)Wire Rangemm2(AWG, kcmil)Recomm

U1000 MATRIX Quick Start Guidei.1 PREFACE...

uControl Circuit Terminal Block FunctionsDrive parameters determine which functions apply to the multi-function digital inputs (S1 to S8), multi-funct

Type No. Terminal Name (Function) Function (Signal Level) Default SettingAnalog Inputs /Pulse TrainInputRPMulti-function pulse train input(Frequency r

uTerminal ConfigurationThe control circuit terminals are arranged as shown in Figure i.17.MA MB MCM1 M2 M5M3 M4 M6E(G)HC H1 H2 DM+ DM- IG

NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage to theterminal block

NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters whenusing an analog si

Table i.12 Safe Disable Input Sink/Source/External Power Supply SelectionMode Drive Internal Power Supply External 24 Vdc Power SupplySinking Mode24 V

MPACLoad ImpedanceSink CurrentExternal Power SupplyFigure i.22 Pulse Output Connection Using External Voltage SupplyuTerminal A2 Input Signal Selectio

Table i.17 Parameter H4-07 and H4-08 DetailsNo. Parameter Name DescriptionSettingRangeDefaultSettingH4-07 Terminal AM signal level selection 0: 0 to 1

Three-phase variable transformer without solidly grounded neutralL1L2L3L1L2L3If EMC is a concern and the network is grounded symmetrically, install th

ONOFFSWABS1 S2 S3 S4 S5 S6 S7 S8 SN SC SPV+ AC A1 A2 A3 FM AM AC 24VRP AC MD ME MF MA MB MCA – SW (ON) B – Screw (OFF)Figure i.25

i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas

ABA – SW (ON) B – Screw (OFF)Figure i.27 EMC Filter Switch Location(Models 2E0154, 2W0154, 2E0192, 2W0192, 4E0156, 4W0156, 4E0180, and 4W0180)BABAA –

ABBAn1 p1A – SW (ON) B – Screw (OFF)Figure i.29 EMC Filter Switch Location(Models 4E0302 to 4E0414 and 4W0302 to 4W0414)uWiring ChecklistNo.Item Page(

No. Item Page(s)15Set up overload protection circuits when running multiple motors from a single drive.M1OL1OL2OLnMC1MC2MCnM2MnDriveMC1 - MCn OL 1 - O

i.5 Start-Up Programming and OperationuDigital Operator Keys and DisplaysLOREF2F1ESCRUN STOPENTERRESETALMDIGITAL OPERATOR 121198123104 5 6 7Figure i.3

uLCD Display31 2 41098765Figure i.31 LCD DisplayTable i.21 Display and ContentsNo. Name Display Content1 Operation Mode MenusMODE Displayed when in Mo

No. Name Display Content10Function Key 2(F2)FWD/REVPressing F2 switches between forward and reverse.DATAPressing F2 scrolls to the next display.→Press

uMenu Structure for Digital Operator- MODE -U1-01= 0.00HzU1-02= 0.00HzU1-03= 0.00ADRVFREF (AI)Rdy<4><3>- MODE -U1-01= 0.00HzU1-02= 0.

uBasic Start-Up and Motor Tuning FlowchartThe flowchart shown in Figure i.33 describes a basic start-up sequence that varies slightly depending on the

No. Parameter Name Setting Range DefaultA1-02 Control Method Selection 0, 1, 2, 3, 5, 6, 7 0Control Modes for Induction Motors (IM)Setting 0: V/f Cont

nb1-01: Frequency Reference Selection 1Selects the frequency reference source 1 for the REMOTE mode.Note: 1. If a Run command is input to the drive bu

WARNINGIndicates a hazardous situation, which, if not avoided, could result in death or serious injury.WARNING! may also be indicated by a bold key w

Setting A1-03 to 3330 initializes the drive and presets terminals S1, S2, and S5 to Start, Stop, and FWD/REV.Setting 2: MEMOBUS/Modbus CommunicationsT

The drive will not perform short-circuit braking when b2-01 = E1-09 = 0 Hz.CLV and CLV/PM (A1-02 = 3, 7)For these control modes, parameter b2-01 sets

DC Injection Braking time is determined by the value set to b2-04 and the output frequency at the time the Run command isremoved. It can be calculated

Setting 0: Reverse operation enabledPossible to operate the motor in both forward and reverse directions.Setting 1: Reverse operation disabledDrive di

Switching Acceleration and Deceleration Times by Motor SelectionWhen switching between motor 1 and 2 using a digital input (H1-oo= 16), parameters C1-

Characteristics Heavy Duty Rating (HD) Normal Duty Rating (ND)Stall Prevention duringAcceleration (L3-02)150% 120%Stall Prevention duringRun (L3-06)15

Table i.25 Multi-Step Speed Reference and Terminal Switch CombinationsReferenceMulti-StepSpeedReferenceH1-oo = 3Multi-StepSpeedReference 2H1-oo = 4Mul

nd2-01: Frequency Reference Upper LimitSets the maximum frequency reference as a percentage of the maximum output frequency. This limit applies to all

nH2-01 to H2-03: Terminal M1-M2, M3-M4, and M5-M6 Function SelectionNo. Parameter Name Setting Range DefaultH2-01 Terminal M1-M2 Function Selection (r

Setting 2: Drive Dedicated Motor (Speed Range for Constant Torque: 1:10)Use this setting when operating a drive duty motor that allows constant torque

WARNINGDo not remove covers or touch circuit boards while the power is on.Failure to comply could result in death or serious injury.Make sure the pro

Overload Tolerance Cooling Ability Overload CharacteristicsPercent of base speed (%)0 0.2 100 130 1501501001157767Instantaneous rating (60 s)12583120C

Operation time (minutes)Cold start(characteristics when an overload occurs at a complete stop)Hot start(characteristics when an overload occurs during

Resistance ( )Class F150 ºCClass H180 ºCTr: threshold valueTemperatureTr’Tr + 5K (oH4 Fault Level)TrTr - 5K (oH3 Alarm Level)Figure i.49 Motor PTC C

nT1-01: Auto-Tuning Mode SelectionSets the type of Auto-Tuning to be used.No. Name Setting Range DefaultT1-01 Auto-Tuning Mode SelectionV/f: 2, 3V/f w

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizingthe drive. Failure

No. Checklist Page30If an analog input supplies the frequency reference, make sure it produces the desired frequency reference. Make thefollowing adju

i.6 TroubleshootingNOTICERefer to the U1000 Industrial MATRIX Drive Technical Manual SIEP C710636 04 for information on Troubleshooting andcomplete pr

Digital Operator Display Fault Namedv4Inversion Prevention Detection (CLV/PM control mode only)Pulses indicate that the motor is rotating in the oppos

Digital Operator Display Fault NameLF2Output Current ImbalanceOne or more of the phases in the output current are lost.<4>LSoLSo FaultPull-out h

Digital Operator Display Fault NameoL3Overtorque Detection 1The current has exceeded the value set for Torque Detection Level 1 (L6-02) for longer tha

NOTICEIf a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of theperipheral devices.Contact

<1> Displayed as CPF00 when occurring at drive power up. When one of the faults occurs after successfully starting the drive, the display will s

Digital Operator Display Alarm NameEF3External Fault (input terminal S3)External fault at multi-function input terminal S3.EF4External Fault (input te

Digital Operator Display Alarm NameoSOverspeedThe motor speed feedback exceeded the F1-08 setting.ovControl Circuit OvervoltageVoltage in the control

Digital Operator Display Error NameoPE08Parameter Selection ErrorA function has been set that cannot be used in the motor control method selected.oPE0

Digital Operator Display Error NameEr-11 Motor Speed ErrorEr-12 Current Detection ErrorEr-13 Leakage Inductance ErrorEr-14 Motor Speed Error 2Er-15 To

i.7 Drive SpecificationsNote: 1. Perform rotational Auto-Tuning to obtain the performance specifications given below.2. For optimum performance life o

Item SpecificationProtectionFunctionsPower Supply Regeneration AvailableMotor Protection Electronic thermal overload relayMomentary OvercurrentProtect

i.8 Parameter TableThis parameter table shows the most important parameters. Default settings are in bold type. Refer to the Technical Manualfor a com

No. Name DescriptionE2-01 Motor Rated CurrentSets the motor nameplate full load currentin amps. Automatically set duringAuto-Tuning.H1-01 toH1-08Multi

No. Name DescriptionH5-06Drive Transmit WaitTimeSet the wait time between receiving andsending data.H5-07 RTS Control Selection0: Disabled. RTS is alw

Attach a phase-advance capacitor with a series reactor to prevent oscillation with the drive after installing the phase advancecapacitor on the same p

i.9 Standards ComplianceuEuropean StandardsFigure i.50 CE MarkThe CE mark indicates that a product is in compliance with applicable European Directive

ABDECMU/T1V/T2W/T3UVWA – DriveB – 10 m max cable length betweendrive and motorC – MotorD – Metal conduitE – Ground wire should be as short aspossible.

Three-Phase 200 V / 400 V ClassL3L2PEL1DriveDECBGHFADDAIA – Ground the cable shieldB – Enclosure panelC – Metal plateD – Grounding surface (remove any

nAmbient TemperatureIP20/NEMA Type 1 Enclosure: -10 to +40 °CIP00 Open Type Enclosure: -10 to +50 °CnMain Circuit Terminal WiringYaskawa recommends us

Drive ModelWire Gauge(AWG, kcmil)ScrewSizeCrimp TerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3U/T1, V/T2, W/T3Machine N

Drive ModelWire Gauge(AWG, kcmil)ScrewSizeCrimp TerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3U/T1, V/T2, W/T3Machine N

Drive ModelWire Gauge(AWG, kcmil)ScrewSizeCrimp TerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3U/T1, V/T2, W/T3Machine N

If Auto-Tuning has been performed successfully, the motor data entered to T1-04 and T2-06 are automatically written toparameter E2-01. If Auto-Tuning

nL1-03: Motor Overheat Alarm Operation Selection (PTC input)Sets the drive operation when the PTC input signal reaches the motor overheat alarm level

nSpecificationsThe Safe Disable inputs provide a stop function in compliance with “Safe Torque Off” as defined in the IEC/EN 61800-5-2.Safe Disable in

General HandlingWiring CheckNOTICE: Be sure to perform a final check of all sequence wiring and other connections before turning on the power and also

uUsing the Safe Disable FunctionThe Safe Disable inputs provide a stop function in compliance with “Safe Torque Off” as defined in the IEC/EN 61800-5-

The “Safe Torque Off” state can only be achieved using the Safe Disable function. Removing the Run command stops thedrive and shuts the output off (ba

i.10 Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.MANUAL NO.Example:　TOEP C710636

YASKAWA AMERICA, INC.2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http://