Yaskawa VCD 723 User Manual

VCD 723Product GuideMagneTek

1Introduction4Drive Description9/15/93The VCD 723 drive is composed of several major components. The basecomponent is the MagneTek VCD 703 drive, wit

Node 260 (Dual Port Ram) Assignments - ContinuedAppendices94Node, Channel and Subchannel Assignments9/15/93201 ~ NUMO Cn-01 (ZERO SPEED LEVEL) 2.00 %2

Node 260 (Dual Port Ram) Assignments - ContinuedAppendices95Node, Channel and Subchannel Assignments9/15/93301 00-03 LOGO BITS 0-3 SET On-01 0000301 0

Node 260 (Dual Port Ram) Assignments - ContinuedAppendices96Node, Channel and Subchannel Assignments9/15/93501 ~ NUMO Bn-01 (ACCELERATION TIME 1) 10.0

Node 260 (Dual Port Ram) Assignments - ContinuedAppendices97Node, Channel and Subchannel Assignments9/15/93601 ~ NUMO Dn-01 (MOTOR BASE SPEED) 1750 RP

Appendices98Node, Channel and Subchannel Assignments9/15/93Node 703 (Accessible by PCDU) Assignments101 ~ GETH Sn-01 KVA SELECT102 ~ GETH Sn-02 MOTOR

Appendices99Node, Channel and Subchannel Assignments9/15/930 0 LOGO LCDU READY LED0 1 LOGO LCDU RUN LED0 2 LOGO LCDU TORQUE LIMIT LED0 3 LOGO LCDU OVE

Appendices100Node, Channel and Subchannel Assignments9/15/93700 M PWR U VLT INVERTER DECLARED MAIN POWER UNDERVOLTAGE701 C PWR U VLT INVERTER DECLARED

Appendices101Node, Channel and Subchannel Assignments9/15/93770 INV OVL INVERTER OVERLOAD771 INV OVT INVERTER OVERTEMPERATURE772 INV FUSE INVERTER FUS

Appendices102Node, Channel and Subchannel Assignments9/15/93

Glossary103Glossary9/15/93GlossaryA/D – Analog to Digital converter.Active Hub – A central component in LAN star networks that ensures dataintegrity o

1Introduction5Ratings and Specifications9/15/93DriveModel A003 A005 A7P5 A010 A015 A020 A030 A050GeneralVCD 723- Use Capacity HP 3 5 7.5 10 15

Glossary104Glossary9/15/93difference and the required gains of the regulator. The other segment consists ofthe code used to calculate the gains requi

Glossary105Glossary9/15/93Error – An abnormal condition considered less serious than a fault (see FAULTdefinition). The difference between the two is

Glossary106Glossary9/15/93Fixed point number – A number system used internally in the computer whichis encoded in a specific manner. Fixed point numb

Glossary107Glossary9/15/93Local I/O – The class of Input and Output hardware located on the MicroTracDSD chassis. All connections between the Main CP

Glossary108Glossary9/15/93PAC task – The smallest unit which can be programmed in the PAC language.Numerous types of PAC tasks are provided, each perf

Glossary109Glossary9/15/93RDC – Remote Display Controller LAN Node PCB. A board that includes theLAN Node circuitry and the software to control what

Glossary110Glossary9/15/93Speed Reference – The speed reference signal after all PAC task modificationsuch as linear accel/decel control, draw modific

Please send information concerning scheduled dates of Training Seminar(s)for the VCD 723.Send Information to: MagnetekAttn: Training Coordinator16555

BUSINESS REPLY MAILFIRST CLASS MAIL PERMIT NO. 2562 NEW BERLIN, WI 53151Postage will be paid by addressee16555 West Ryerson RoadNew Berlin, WI 53151-

Allow one (1) week for delivery. Date of OrderShow Complete Shipping AddressDo Not Use P.O. BoxShip To:Requisitioner (Print Name)Street AddressCity/St

1Introduction6Ratings and Specifications9/15/93Drive Model B001 B003 B005 B010 B015 B020 B030 B040 B060GeneralVCD 723- Use Capacity HP 1 3 5 1

Data subject to change without notice. MicroTrac, DSD, PAC, and VCD are trademarks of MagneTek, Inc.MagneTek 16555 West Ryerson RoadNew Berlin, WI 53

7Ratings and Specifications9/15/93DriveModel B075 B100 B150 B200 B250 B300 B400GeneralVCD 723- Use Capacity HP 75 100 150 200 250 300 400Input

1Introduction8Ratings and Specifications9/15/93SECTION C. ALL GPD 503s (CONTINUED)Control Method Digital flux vector, Sine-coded PWMSpeed Control R

TERMINAL FUNCTION DESCRIPTION1Introduction9Ratings and Specifications9/15/93Logic inputsLogic inputsLogic output,normally openrelay contactLogic input

1Introduction10Ratings and Specifications9/15/9328,293031325152535455,56575859,60,61,62636465,66,67,68697071,72,73,74ConnectorCA1Logic outputs,open co

Analog Monitor, AO-8 Has two analog output channels with 8 bit resolution. Each outputvoltage is from 0 to +10 VDC and is non-isolated.Analog Monitor,

1Introduction12System Considerations9/15/93SystemConsiderationsWhen operating in a system application, the VCD 723 can be used with otherMagneTek devi

1Introduction13System Considerations9/15/93● Remote Programmable Logic Controller (PLC) Interface – Available fora variety of PLCs. These devices all

Manual ContentsiRevision History9/15/93RevisionHistoryRelatedDocuments ListThe following table shows all pages that have been revised since the first

1Introduction14System Considerations9/15/93Figure 1. Typical MicroTrac System DiagramMicroTracDriveDRIVECONTROLUNITREMOTEINPUT/OUTPUTCONTROLLERPCB (RI

2Installation and Start-up15Pre-installation Considerations9/15/93Location of the VCD 723 is important to achieve proper performance andnormal operati

2Installation and Startup16Physical Installation9/15/93Figure 2. VCD 723 Dimensions (Sheet 1 of 3)DBOTTOM VIEWW1AWA3.15MAX. SCREW SIZE SEE COLUMN

2Installation and Start-up17Physical Installation9/15/93Figure 2. VCD 723 Dimensions (Sheet 2 of 3)DBOTTOM VIEWW1AWAMIN.4.00(100)MAX. SCREW SIZESEE CO

2Installation and Start-up18Physical Installation9/15/93Figure 2. VCD 723 Dimensions (Sheet 3 of 3)UKEYWAYUN–WC2FBAV MIN.TERMINAL BOX FORTACHOMETER AN

2Installation and Start-up19Electrical Connection9/15/93All basic connections are shown in Figure 3 and the drive’s external connectionlocations are s

2Installation and Start-up20Electrical Connection9/15/93Figure 3. VCD 723 Basic Interconnection DiagramPulse Generator ConnectionLCDUMicroTrac/Inverte

2Installation and Start-up21Electrical Connection9/15/93Figure 4. VCD 723 External Connections DiagramPulse Generator(CA1)PCDUMicroTrac LANI/O Termina

2Installation and Start-up22Electrical Connection9/15/93Ensure that wire size and disconnect devices conform to the installationcontractor’s drawings

DRIVE WIRE SIZEMODEL TERMINALVCD 723- TERMINAL SYMBOL SCREW SIZE AWG MM2SECTION A. 208/230 VA003, L1(R), L2(S), L3(T), N, B1/P, B2, T1(U), T2(V), T3(

Warrantyii9/15/93

DRIVE WIRE SIZEMODEL TERMINALVCD 723- TERMINAL SYMBOL SCREW SIZE AWG MM2SECTION A. 208/230 V (Continued)A025, L1(R), L2(S), L3(T), P1, P3, T1(U), T2(

2Installation and Start-up25Pre-Power Check9/15/93The VCD 723 must be solidly grounded using the main circuit ground terminalG (E).● Ground wire resis

2Installation and Start-up26Pre-Power Check9/15/93❏ Remove any excess packing material.❏ Check that all shipping devices and relay wedges have been re

2Installation and Start-up27Drive Start-up9/15/93❏Verify the motor, blower, thermistor, and PG (Digital Tachometer) wiring forproper voltage and phase

2Installation and Start-up28Drive Start-up9/15/93●As part of the program’s start-up procedure, the validity of the nonvolatileparameters are checked.

2Installation and Start-up29Drive Start-up9/15/93●Manually rotate the shaft clockwise, as viewed from the shaft end. Verifythat the displayed PG feed

2Installation and Start-up30Drive Start-up9/15/93● Power the drive down long enough for the charge light to go out.● Power up the drive.Run the drive

3Operation31Controls and Indicators9/15/93Accessible through the front cover of the VCD 723 are local controls andindicators. Figure 7 shows the Local

3Operation32Start-up Operation9/15/93Indicates that a drive fault exists. The Fault/Error Code List (see Table 8 locatedin the Troubleshooting/Mainten

3Operation33Start-up Operation9/15/93This is an indication that the CPU is verifying the program loaded inmemory is valid. The check takes approximat

WarrantyiiiWarranty9/15/93Warranty Standard products manufactured by MagneTek are warranted to be free fromdefects in workmanship and material for a p

FunctionNumber DescriptionTable 7. Function Number Assignments3Operation34General Operation9/15/93When a fault message is displayed, the source of the

3Operation35Parameter Functions9/15/93The functions numbered 1 through 599 are reserved for settable parameters. Thefunction numbers for these settab

3Operation36Monitor Functions9/15/93Functions numbered 600 through 799 are reserved for parameters that may beviewed, but not modified. The function

3Operation37Error Handling/Reporting9/15/93Function number “0” is used to display and clear the Fault List. The followingsteps explain how to display

3Operation38Error Handling/Reporting9/15/93Function number 800 is used to display the Error List. The following stepsexplain how to display errors vi

3Operation39Error Handling/Reporting9/15/93A PAC block number of “00000” indicates that the error was declared by theKernel software and not by the ex

3Operation40Non-Volatile RAM-Access9/15/93❏ Press the ENT key to modify how the condition is to be reported. A modifyprompt will appear to indicate t

3Operation41Non-Volatile Ram-Access9/15/93❏ At this point, the ESC key, the Up Arrow key, or the Down Arrow key maybe pressed.Press the ESC key to ret

3Operation42Load Defaults Function9/15/93Every parameter in the drive has a factory-set default value that is loaded whenthe drive is powered up for t

3Operation43Upload/Download of Program/Parameters9/15/93Upload/Downloadof Program orParameters(T992)In addition to the electrical connections, a seria

Manual ContentsivTable of Contents9/15/93Table ofContentsPageIntroduction...

3Operation44Upload/Download of Program/Parameters9/15/93Program upload is defined as the process of a computer sending the VCD 723drive a new PAC prog

3Operation45Upload/Download of Program/Parameters9/15/93Press the ESC key to return to the function entry mode without performingany data transfers.UP

3Operation46Upload/Download of Program/Parameters9/15/93❏ Press the ENT key to accept the given selection. A message will appear thatwill state the a

3Operation47Upload/Download of Program/Parameters9/15/93In addition, the lights on the LCDU will appear to bubble up showing thatthe transfer is takin

3Operation48Upload/Download of Program/Parameters9/15/93In addition, the lights on the LCDU will appear to bubble up showing thatthe transfer is takin

3Operation499/15/93In addition, the lights on the LCDU will appear to bubble up showing thatthe transfer is taking place.•When the transfer is complet

3Operation509/15/93

ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTION4Troubleshooting/Maintenance51Fault and Error Conditions9/15/93Fault and ErrorConditionsAn error or fault

ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTION4Troubleshooting/Maintenance52Fault and Error Conditions9/15/93Refer to troubleshooting chart 13.Replace t

ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTION4Troubleshooting/Maintenance53Fault and Error Conditions9/15/93None of the files used will ever be thissiz

Manual ContentsvList of Illustrations9/15/93List ofIllustrationsList of TablesFigure Number Title Page1 Typical MicroTrac System Diagram ...

4Troubleshooting/Maintenance54Fault and Error Conditions9/15/93ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTIONReplace braking transistor or gate driveboa

4Troubleshooting/Maintenance55Fault and Error Conditions9/15/93ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTIONReplace the inverter control circuit cardor

4Troubleshooting/Maintenance56Fault and Error Conditions9/15/93ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTIONVerify the KVA setting constant SN01.Whenev

4Troubleshooting/Maintenance57Fault and Error Conditions9/15/93ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTIONReplace the inverter control circuitcard. W

4Troubleshooting/Maintenance58Fault and Error Conditions9/15/93ERROR/FAULT PROBABLE CAUSE CORRECTIVE ACTION➊ Verify constant CN14 and CN15settings.❷ R

4Troubleshooting/Maintenance59Troubleshooting Flowcharts9/15/93TroubleshootingFlowchartsIf the VCD 723 malfunctions, locate the cause and take correct

4Troubleshooting/Maintenance60Troubleshooting Flowcharts9/15/93"CHARGE" LAMPON MAIN PC BOARDLIT?CHECK CIRCUITBREAKER, MAGNETICCONTACTOR ANDI

4Troubleshooting/Maintenance61Troubleshooting Flowcharts9/15/93Chart 2. Motor Stalls During OperationACCELERATION TIMETOO SHORT?YESYESYESYESWITH DRIVE

4Troubleshooting/Maintenance62Troubleshooting Flowcharts9/15/93Chart 3. Motor Does Not Rotate At Set SpeedCORRECT MOTOR FORUSE WITH DRIVE?YESCONSULT M

4Troubleshooting/Maintenance63Troubleshooting Flowcharts9/15/93Chart 4. Motor HuntingPROPER PHASE SEQUENCEOF CONNECTIONSFROM DRIVE TO MOTOR?NOCHECK CO

1Introduction1How To Use This Manual9/15/93MagneTek has made this product guide an easy to use reference. To help you usethis manual, we have provided

NO4Troubleshooting/Maintenance64Troubleshooting Flowcharts9/15/93Chart 5. Overvoltage (ou) Fault IndicationIS INPUT AC SUPPLYVOLTAGE CORRECT?NONONONOD

4Troubleshooting/Maintenance65Troubleshooting Flowcharts9/15/93Chart 6. Blown Fuse (FU) Fault IndicationWARNINGDO NOT REPLACE DC BUS FUSE WITHOUTFIRST

4Troubleshooting/Maintenance66Troubleshooting Flowcharts9/15/93Chart 7. Overcurrent (oC ) Fault IndicationDOES OUTPUTCURRENT EXCEED200% OF RATING?WITH

4Troubleshooting/Maintenance67Troubleshooting Flowcharts9/15/93Chart 8. Overload (oL) Fault IndicationLOAD TOO LARGE(MOTOR OVERHEATED)?YESYESYESYESYES

4Troubleshooting/Maintenance68Troubleshooting Flowcharts9/15/93Chart 9. Underload (uU ) Fault IndicationIS INPUT ACSUPPLYCORRECT?NONOYESYESNOYESIS THE

4Troubleshooting/Maintenance69Troubleshooting Flowcharts9/15/93Chart 10. Inverter Overheated (oH ) Fault IndicationIS AMBIENTTEMPERATURE45°C (113°F)OR

4Troubleshooting/Maintenance70Troubleshooting Flowcharts9/15/93Chart 11. Control Function Error (CPF) Fault Indication1. CHECK THAT ALL DRIVEHARNESS C

4Troubleshooting/Maintenance71Troubleshooting Flowcharts9/15/93Chart 12. External Fault (EF) IndicationIS AN EXTERNAL FAULT SIGNALPRESENT (CLOSED CIRC

4Troubleshooting/Maintenance72Troubleshooting Flowcharts9/15/93Chart 13. Power Supply VerificationARE SUPPLIES ONTEST POINTS PERTABLE 9?YESREPLACE MIC

4Troubleshooting/Maintenance739/15/93RESISTANCE TEST FOR 3Ø CONVERTER MODULES (BRIDGE RECT)VOM RESISTANCE SCALE R x 1+ IS THE POSITIVE POLARITY LEAD*-

1Introduction2Safety Statements9/15/93SafetyStatementsHow To ContactMagneTekIn addition to notes, the following types of precautionary statements appe

4Troubleshooting/Maintenance74Diode and Transistor Module Resistance Test9/15/93Measure the resistance across the module terminals with a volt-ohm met

4Troubleshooting/Maintenance75Spare Parts List9/15/93Description Qty/Drive Part NumberTransistor Module3HP 1 502078045HP 1 502078057.5HP 3 5020780610H

4Troubleshooting/Maintenance76Spare Parts List9/15/93Description Qty/Drive Part NumberTransistor Module3HP 1 502078125HP 3 5020781310HP 3 5020781415HP

4Troubleshooting/Maintenance77Spare Parts List9/15/93Description Qty/Drive Part NumberMain Drive Board300HP 1 50207917400HP 1 50207916Sub Drive Board3

Appendices78VCM Motor/PG Connection9/15/93The vector control motor (VCM) windings must be connected to the VCD 723as shown in the following table and

Appendices79VCM Motor/PG Connection9/15/93+12V (200mA) 1 White Red0V 2 Black BlackA+ 3 Red YellowA– 4 Green Wht/YelB+ 5 Brown BlueB– 6 Yellow Wht/Blue

Appendices80VCM Motor/PG Connection9/15/93For VCM frame sizes 180 & 210, the blower motor should be connected asshown in the following illustratio

Appendices81Motor Parameters9/15/93ParameterCalculationThis procedure must be performed if the motor to be used with the VCD 723Drive is NOT a MagneTe

Appendices82Motor Parameters9/15/93(6) dn-06 Slip Frequency: SFVM2 NS– NRdn-06 = VNLNSx 60(7) dn-07 Magnetizing Current: IMINLAdn-07 =dn-05 x

Appendices83Motor Parameters9/15/93Motor Output: HP = 15Motor Voltage: VM = 230VMotor Rated Speed: NR= 1763 RPMMotor Base Speed: NS= 1800 RPMNo. of Po

1Introduction3Drive Description9/15/93DriveDescriptionThe MicroTrac name is used to describe MagneTek's family of digital systemdrives and the co

Appendices84Node, Channel and Subchannel Assignments9/15/93Every device in a MicroTrac system is identified with a Node number, a Channelnumber, and a

Appendices85Node, Channel and Subchannel Assignments9/15/93VMA003 3 175 8.03 1.57 51.6 5.1 8.77 6.7 0.4 138VMA005 5 175 13.34 1.37 56.1 4.0 8.39 6.6 0

VCD 723-A003 3 03 03 9.6 1.00VCD 723-A005 5 04 04 16 2.00VCD 723-A7P5 7.5 05 05 24 2.00230 VCD 723-A010 10 06 06 32 2.00VCD 723-A015 15 07 07 48 2.00V

Appendices87Node, Channel and Subchannel Assignments9/15/93SN-02 SettingSN-02 is factory set for “FFF” hex (4095 DEC) and should not be changed. Thisd

Appendices88Node, Channel and Subchannel Assignments9/15/930 ~ NUMO TORQUE REFERENCE. RANGE IS 0 TO +/- 1.01 0 LOGO RUN1 1 LOGO REVERSE1 2 LOGO BASEBL

Appendices89Node, Channel and Subchannel Assignments9/15/9311 0 LOGO CONTROLS DO-08 LOGIC OUTPUT BIT 011 1 LOGO CONTROLS DO-08 LOGIC OUTPUT BIT 111 2

Appendices90Node, Channel and Subchannel Assignments9/15/9353 0 LOGI HARDWARE ERROR DETECTED (RAM CHECK OR BASEBLOCK CHECK) ALARM53 1 LOGI MOTOR OVERL

Appendices91Node, Channel and Subchannel Assignments9/15/9366 ~ NUMI OPTION B MODEL CODE67 ~ NUMI OPTION C MODEL CODE68 ~ NUMI OPTION D MODEL CODE69 ~

Node 260 (Dual Port Ram) Assignments - ContinuedAppendices92Node, Channel and Subchannel Assignments9/15/9376 2 LOGI OPTION CARD A/D CONVERTER FAULT76

Node 260 (Dual Port Ram) Assignments - ContinuedAppendices93Node, Channel and Subchannel Assignments9/15/93101 ~ NUMO Sn-01 KVA SELECT102 ~ NUMO Sn-02