Yaskawa GPD503 Drive User Manual

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Summary of Contents

Page 1 - Technical Manual

MagneTekGPD 503Technical Manual

Page 2 - KEYPAD OPERATION

CONTENTS - ContinuedSUBJECT PAGE- ix -2.30 Thermal Motor Overload Protection ... 2-462.31 Torque Compensation ...

Page 3 - 11 12 13 14 15 16 17 25 26 27

B. Drive Operation From Digital Operator (Using Factory Settings):ACTIONDESCRIPTION DISPLAYApply Power DRIVE lamp is on.The Frequency Reference (An-

Page 4

C. Drive Operation (2-Wire Control) By External Input Signals:ACTIONDESCRIPTION DISPLAYApply Power DRIVE lamp is on.The Frequency Reference (An-01)

Page 5

ACTION DESCRIPTION DISPLAYPressPRGMKeyDRIVE lamp lights. Display shows the DRIVE Frequency Reference value as set by to Return to input at terminal 1

Page 6 - Horsepower Range

Section 4. INITIAL START-UP (“LOCAL” CONTROL)4.1 PRE-POWER CHECKS• Verify wires are properly connectedand no erroneous grounds exist.• Remove all

Page 7

OPERATING OPERATION ATPROCEDURE DIGITAL OPERATOR DIGITAL DISPLAY DESCRIPTIONPower On Red lamp at STOP key lights. When power is applied, the last (R

Page 8 - CONTENTS

OPERATING OPERATION ATPROCEDURE DIGITAL OPERATOR DIGITAL DISPLAY DESCRIPTIONFrequency EXAMPLE: Set frequencySetting command to 15 Hz:(Continued)Move t

Page 9

4.3 PRE-OPERATION CONSIDERATIONS• After completing the start-up, connect the motor to the load.• Additional control circuit wiring can be added, a

Page 10 - CONTENTS - Continued

Section 5. OPERATION AT LOADAfter completing the start-up, and programming of constants, turn off the AC main circuitpower. Make additional wiring c

Page 11 - INSTALLATION REFERENCE SHEET

Section 6. FAILURE INDICATION AND DETAILS6.1 GENERALA failure in the GPD 503 can fall into one of two categories.A blinking "Alarm" indic

Page 12

INDICATION(DISPLAY) FAILURE INDICATION ITEM DESCRIPTIONEFSimultaneous forward and Fwd Run and Rev Run commands are both closed for (blinking) reverse

Page 13 - Section 1. INSTALLATION

INSTALLATION REFERENCE SHEET• Drive Information: • Motor Nameplate Information:Model Number ______________ Full Load Amps ______________Specificatio

Page 14 - 2 SCREW CONNECTOR

INDICATION(DISPLAY) FAILURE INDICATION ITEM DESCRIPTIONouOvervoltage Internal monitor of DC Bus voltage indicates that input (blinking) AC power is ex

Page 15

6.2 DISPLAYING FAULT SEQUENCEWhenever the Fault relay trips and shuts down the GPD 503, the display code of the faultthat caused the trip (except fo

Page 16

6.2 DISPLAYING FAULT SEQUENCE ContinuedB. At Power-Up.In Table 6-3, digital display A occurs if there was a Fault trip (shutdown) before turning

Page 17

Section 7. TROUBLESHOOTINGIf the GPD 503 malfunctions, locate the cause and take corrective action by following theflowcharts given in this section.

Page 18

TROUBLESHOOTING CHART 7.1MOTOR WILL NOT RUN"CHARGE" LAMPON MAIN PC BOARDLIT?CHECK CIRCUITBREAKER, MAGNETICCONTACTOR ANDINPUT POWER.NONONONON

Page 19

TROUBLESHOOTING CHART 7.1 (Continued)AFROMPRECEDINGPAGEPROPER FREQUENCYREFERENCE INPUT?(TERMINAL 17(-) TO 13,14 OR 16)NONONONONOCHECK EXTERNALCIRCUITS

Page 20

TROUBLESHOOTING CHART 7.2MOTOR STALLS DURING ACCELERATIONACCELERATION TIMETOO SHORT?YESYESYESYESYESWITH GPD 503 INSTOPPED CONDITION,EXTEND ACCELER-ATI

Page 21

TROUBLESHOOTING CHART 7.3OVERVOLTAGE ( ou) FAULT INDICATIONIS INPUT AC SUPPLYVOLTAGE CORRECT?NONONONODECREASE TOPROPER VOLTAGERANGE.YESYESYESYESYESDOE

Page 22

TROUBLESHOOTING CHART 7.4BLOWN FUSE ( FU) FAULT INDICATIONCAUTIONDo not replace DC Bus fuse without first checking output transistors.DISCONNECT LEADS

Page 23 - MagneTek Drive

TROUBLESHOOTING CHART 7.5OVERCURRENT ( oC) FAULT INDICATIONDOES OUTPUTCURRENT EXCEED200% OF RATING?WITH GPD 503 IN STOPPED CON-DITION, INCREASE ACCELE

Page 24 - NOTES FOR FIGURE 1-3

TROUBLESHOOTING / MAINTENANCE REFERENCE SHEET• Fault Code History:Date Fault Cause Solution_______ _________ ____________________ ______

Page 25 - MODEL NO

TROUBLESHOOTING CHART 7.6OVERLOAD ( oL) FAULT INDICATIONLOAD TOO LARGE(MOTOR OVERHEATED)?YESYESYESYESYESYESDECREASE LOADWITHIN RATING.CHECK MOTORAND L

Page 26

TROUBLESHOOTING CHART 7.7UNDERVOLTAGE ( Uu) FAULT INDICATIONIS INPUT ACSUPPLYCORRECT?NONOYESYESNOYESIS THEREAT LEAST 450VDC(FOR 460V GPD 503) OR225VDC

Page 27

TROUBLESHOOTING CHART 7.8INVERTER OVERHEATED ( oH) FAULT INDICATIONIS AMBIENTTEMPERATURE45°C (113°F)OR GREATER?REDUCE AMBIENTTEMPERATURE.HEAT SINKTHER

Page 28 - NOTES FOR FIGURE 1-5

TROUBLESHOOTING CHART 7.9CONTROL FUNCTION ERROR ( CPF) FAULT INDICATION1. CHECK THAT ALL GPD 503HARNESS CONNECTORSARE FIRMLY SEATED.2. CHECK THAT CPU

Page 29

TROUBLESHOOTING CHART 7.10EXTERNAL FAULT ( EF) INDICATIONIS AN EXTERNAL FAULT SIGNALPRESENT (OPEN OR CLOSED ✱✱CIRCUIT BETWEEN TERMINAL 3 AND 11; OR OP

Page 30

Appendix 1. LISTING OF CONSTANTSThe GPD 503 control circuits use five types of constants to select functions and character-istics of the GPD 503. Ch

Page 31

CONSTANT INCRE- SETTING FACTORY USER PARA.NUMBER DATA NAME MENT RANGE SETTING SETTING REF.bn-01 Accel Time 1 0.1 s 0.0 - 6000.0 10

Page 32

CONSTANT SET FACTORY USER PARA.NUMBER DATA NAME DIGIT DATA FUNCTION SETTING SETTING REF.Sn-01 kVA (HP) Select – – GPD 503 capacity selection See A

Page 33

CONSTANT SET FACTORY USER PARA.NUMBER DATA NAME DIGIT DATA FUNCTION SETTING SETTING REF.Sn-06 Operation Mode XXXX 00 = S-curve at Accel/Decel, 0

Page 34

CONSTANT SET FACTORY USER PARA.NUMBER DATA NAME DIGIT DATA FUNCTION SETTING SETTING REF.Sn-08 (Continued) XXXX Condition when CommunicationInterface C

Page 35

Section 1. INSTALLATION1.1 GENERALThe GPD 503 is a high performance sine-coded pulse width modulated AC motor drivewhich generates an adjustable vo

Page 36

CONSTANT SET FACTORY USER PARA.NUMBER DATA NAME DIGIT DATA FUNCTION SETTING SETTING REF.Sn-11 Protective XXXX 0 Braking resistor (heat sink 0000 S

Page 37

CONSTANT SET FACTORY USER PARA.NUMBER DATA NAME DIGIT DATA FUNCTION SETTING SETTING REF.Sn-13 Protective XXXX — Not Used 0100 – – Character-istic

Page 38

CONSTANT SET FACTORY USER PARA.NUMBER DATA NAME DIGIT DATA FUNCTION SETTING SETTING REF.Sn-15 Terminal 5 – – 00 – Selects terminal 5 function 03 2.1

Page 39

CONSTANT SET FACTORY USER PARA.NUMBER DATA NAME DIGIT DATA FUNCTION SETTING SETTING REF.Sn-26 Digital Speed XXXX 0000 = BCD input, 1% accuracy 0000 Se

Page 40

A1-10(THIS PAGE INTENTIONALLY BLANK)

Page 41

CONSTANT INCRE- SETTING FACTORY USER PARA.NUMBER DATA NAME MENT RANGE SETTING SETTING REF.Cn-01 Output Voltage Regulator 0.1 V 0.0 - 255.0 230

Page 42

CONSTANT INCRE- SETTING FACTORY USER PARA.NUMBER DATA NAME MENT RANGE SETTING SETTING REF.Cn-14 Frequency Command 1 % 0 - 109 100 2.14Upper L

Page 43

CONSTANT INCRE- SETTING FACTORY USER PARA.NUMBER DATA NAME MENT RANGE SETTING SETTING REF.Cn-37 Momentary Power Failure 0.1 s 0.0 - 2.0 – –Rid

Page 44

CONSTANT NO. MONITOR ITEM DISPLAY EXAMPLE PARA. REF.Un-01 Frequency reference (Hz)60.002.17Un-02 Output frequency (Hz)60.002.17Un-03 Output current

Page 45

Appendix 2. SPECIFICATIONS230V ClassInput Power Voltage : 3 Phase 200 / 208 / 220 / 230 VAC +/– 10%Frequency : 50 / 60 Hz +/– 5%Output Power V

Page 46 - (Factory Set)

1.4 ELECTRICAL INSTALLATION All basic interconnections (using the Digital Operator) are shown in Figures 1-3through 1-6.1.4.1 Main Circuit Input

Page 47 - ** Appears as "

SECTION C. ALL GPD 503sControl Method Sine Wave PWMDigital command: 0.01% (-10 to 40oC)(+14 to 104oF)Frequency AccuracyAnalog command: 0.1% (15 to

Page 48

SECTION C. ALL GPD 503s (CONTINUED)Control Braking Torque Approximately 20%Characteristics(continued) V/F Pattern Selection 15 Standard Patterns:4 f

Page 49

Appendix 3. GPD 503 CAPACITYSystem Constant Sn-01 (GPD 503 Capacity) is factory preset per the voltage and horse-power ratings of the GPD 503. Tabl

Page 50

HP Motor Rated Current Reference Current ForSn-01 Rating Max Motor Output Current (Amps) (Cn-09) Setting Constants (Amps)Set Value (CT) HP

Page 51 - * Or FWD

Appendix 4. DIODE AND TRANSISTOR MODULE RESISTANCE TESTDIODE MODULEMeasure the resistance across the module terminals with a volt-ohm meter. Set the

Page 52 - * Momentary contact

IGBT TRANSISTOR MODULEMeasure the resistance across the module terminals with a volt-ohm meter. Set the meterto the X1 range. Measured resistance sh

Page 53

RATING PHYSICAL DIMENSIONS MOUNTING ENCLOSURE (IN.) DIM. (IN.) WEIGHTVOLTS HPTYPE (LB)CT VT H W D H1 W11 1 NEMA 1 11.9

Page 54 - Actual display appearance:

RATING PHYSICAL DIMENSIONS MOUNTING ENCLOSURE (IN.) DIM. (IN.) WEIGHTVOLTS HP TYPE (LB)H W D H1 W12 3 NEMA 1 13.94 8.05 6.50 13.19 7

Page 55

Appendix 6. SPARESA6-16611DS305DS302DS306DS307DS308DS309DS310DS311DS322DS323Part No.502078__501848__501739__Model No.DC Bus Fuse11DS313DS304DS314DS3

Page 56 - Coefficient

A6-2Part No.502079__502078__501739__Model No.DC Bus Fuse1DS075DS100DS150DS200Diode ModuleGate Driver PCBControl PCB9873727119Fan586360 61 621514090807

Page 57

HP TERMINAL WIRE SIZERATING TERMINAL SYMBOL SCREW AWG MM2DS305 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W),

Page 58

Appendix 7. DYNAMIC BRAKING CONNECTIONSGENERAL. Dynamic braking (DB) enables the motor to be brought to a smooth and rapidstop. This is achieved by

Page 59

INSTALLATIONThis option must be installed by a TECHNICALLY QUALIFIED INDIVIDUAL who is familiarwith this type of equipment and the hazards involved.WA

Page 60

Braking Resistor (Heat Sink Mount) Installation1. Remove the drive from its mounting for access to the rear of the heat sink.2. Mount the Braking Resi

Page 61 - OUTPUT FREQUENCY

Braking Resistor Unit Installation (for 230V 1-10HP(CT), 460V 1-20HP(CT), 575V 2-25HP(CT) drives)IMPORTANTSince the Braking Resistor Unit generates he

Page 62 - + –

Braking Unit(s) and Braking Resistor Unit(s) Installation (for 230V 15HP(CT) andabove, 460V 25HP(CT) and above, 575V 30HP(CT) and above)IMPORTANTSince

Page 63

6. The Braking Unit and Braking Resistor Unit MUST BE GROUNDED. Observe thefollowing precautions:• Use grounding leads conforming to your National E

Page 64

A7-7Figure A7-5. Wiring Multiple Braking Units and Braking Resistor Units to Drive(230V 40-100HP(CT), 460V 75-400HP(CT), 575V 60-200HP(CT))T1T2T3RSTU

Page 65

8. IMPORTANT: After wiring, test insulation resistance of each Braking Unit/BrakingResistor Unit with a 900V megger as follows:a. Disconnect leads bet

Page 66

Please send information on the following:❑ DDM™ DriveDataManagerA program to create and edit configuration files for MagneTek AC drives.A program to u

Page 67

Free set of plastic coated pocket sizedcards which provide to the user a rapidreference for programming GPD 503constants. For your free set, complete

Page 68

DRIVE TERMINAL WIRE SIZEMODEL NO. TERMINAL SYMBOL SCREW AWG mm2DS313, DS304,L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3

Page 69

MagneTekData subject to change without notice. GPD and DDM are trademarks of MagneTek, Inc.MagneTekDrives & Systems16555 West Ryerson RoadNew Berl

Page 70

1-2.3DRIVE TERMINAL WIRE SIZEMODEL NO. TERMINAL SYMBOL SCREW AWG mm2DS5003, L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3

Page 71

1-2.4SECTION A. 230V TERMINAL FUNCTION1 HP 3 TO 40 HPL1 (R)Three phase Main circuit input power supplyL2 (S)200 / 208 / 220V at 50 Hz; 200 / 208 / 22

Page 72

1-3SECTION C. 575V TERMINAL FUNCTION 1 HP 3 TO 40 HPL1 (R) Three phase Main circuitL2 (S) input power supplyL3 (T) 500 / 575 / 600V at 50/60 HzT1 (U)

Page 73

- i -GPD 503 SIMPLIFIED START-UP PROCEDURE This procedure will quickly get you up and running by Digital Operator keypad or user suppliedremote opera

Page 74

1.4 ELECTRICAL INSTALLATION Continued1.4.2 Control CircuitAll basic control circuit (signal) interconnections are shown in the appropriate diag

Page 75

TERMINAL FUNCTIONS LEVELS1 2-WIRE CONTROL: Forward Run / Stop signal Run at closed, stop at open (See NOTE 2)(See NOTE 1)3-WIRE CONTROL: Run signal Ru

Page 76

•• •••• ••• •CORRECT CORRECT NOTACCEPTABLETERMINAL FUNCTIONS LEVELS21 Multi-function analog monitor (+) Output current or Type of analog signal (o

Page 77

1.4 ELECTRICAL INSTALLATION Continued1.4.4 Auxiliary Input and Output Power Option DevicesFigure 1-2 is a factory guideline for proper wiring p

Page 78 - Speed Search Operation Timing

NOTES FOR FIGURE 1-3✱ – Indicates components not supplied. – Indicates customer connection terminal. Wire only to terminals shown. ( ) – Indica

Page 79

1-93ø POWER SUPPLY (SEE NAMEPLATE DATA)1CB ✱GPD 503 L1 L2 L3151617121413V/HZ PROFILE+15Vdc(20mA MAX)MAN REF. IN(0 TO 10Vdc)FWD▲▲▲▲▲

Page 80

NOTES FOR FIGURE 1-4✱ – Indicates components not supplied. – Indicates customer connection terminal. Wire only to terminals shown. ( ) – Indicat

Page 81

1-113ø POWER SUPPLY (SEE NAMEPLATE DATA)1CB ✱GPD 503 L1 L2 L3151617121413V/HZ PROFILE+15Vdc(20mA MAX)MAN REF. IN(0 TO 10Vdc)RUN▲▲▲▲

Page 82

1-12NOTES FOR FIGURE 1-5✱ – Indicates components not supplied. – Indicates customer connection terminal. Wire only to terminals shown. ( ) – In

Page 83

1-133ø POWER SUPPLY (SEE NAMEPLATE DATA)1CB ✱GPD 503 L1 L2 L3151617121413V/HZ PROFILE+15Vdc(20mA MAX)MAN REF. IN(0 TO 10Vdc)FWD▲▲▲▲

Page 84 - TIME (MIN.)

INSTALLATION OF EXTERNAL RUN/STOP SWITCH AND SPEED POTENTIOMETERSIMPORTANT: Complete the INSTALLATION and KEYPAD OPERATION instructions before attemp

Page 85 - T) Factory setting:

1-14NOTES FOR FIGURE 1-6✱ – Indicates components not supplied. – Indicates customer connection terminal. Wire only to terminals shown. ( ) – Ind

Page 86

1-153ø POWER SUPPLY (SEE NAMEPLATE DATA)1CB ✱GPD 503 L1 L2 L3151617121413V/HZ PROFILE+15Vdc(20mA MAX)MAN REF. IN(0 TO 10Vdc)RUN▲▲▲▲

Page 87 - IN VOUT Cn-01

Section 2. PROGRAMMABLE FEATURES2.1 GENERALThis section describes features of the GPD 503 which are defined by programmed settingsin the various co

Page 88 - Initial Voltage Values *

RUNNINGCritical Frequency Rejection 2.7 Cn-16 thru Cn-19Speed Coincidence 2.23 Cn-21, Cn-22Carrier Frequency 2.37 Cn-23, -24, -25Speed Search 2.28 Sn-

Page 89

2.2 ACCEL/DECEL TIMEA. bn-01: Accel Time 1 Factory setting (each): 10.0secondsbn-02: Decel Time 1Range (each): 0.0 to 6000.0 secondsbn-03: Accel T

Page 90

2.3 AUTO REFERENCE CHARACTERISTICSSn-06: Operation Mode Digit 3 [ X X X X ] : Auto ReferenceSelect 3 CharacteristicsFactory setting: X 0X X (0 - 1

Page 91 - Changed

2.4 AUTO REFERENCE - LOSS DETECTIONSn-06: Operation Mode Digit 4 [ X X X X ] : Auto Reference Select 3 Loss DetectionFactory setting: 0X X X (disa

Page 92

2-6(THIS PAGE INTENTIONALLY BLANK)

Page 93 - Section 3. DIGITAL OPERATOR

2-72.5 AUTO-RESTARTA. Cn-36: Number of Auto-Restart Attempts Factory setting: 00Range: 00 - 10When a fault occurs during operation, the GPD 503 ca

Page 94 - LABEL FUNCTION

2.7 CRITICAL FREQUENCY REJECTIONA. Cn-16: Prohibited Frequency 1Factory setting (each): 0.0Cn-17: Prohibited Frequency 2Cn-18: Prohibited Frequency

Page 95 - B. KEYPAD KEYS - Continued

IMPORTANT: Programming is required to set up the drive for operation from external terminals.6. Replace cover, make sure remote switch S1 is in “Stop”

Page 96

2.8 DC INJECTION BRAKINGA. Sn-04: Operation Mode Select 1 Digits 3 & 4 [ X X X X ] : MotorStopping Method SelectionFactory setting: 0 0X XCn-1

Page 97

2.8 DC INJECTION BRAKING ContinuedB. Cn-10: DC Inj. Braking Start Frequency Range: 0.0 to 10.0 HzCn-11: DC Inj.Braking Current Factory settin

Page 98

2.8 DC INJECTION BRAKING ContinuedC. Sn-19: Multi-function Analog Data07: DC Injection BrakingInput (Term. 16) Current AdjustThe multi-functio

Page 99

2.9 DIGITAL DISPLAY SELECTIONCn-20: Operator Display Mode Factory setting: 0Reference and IndicationRange: 0 to 39999This constant designates what

Page 100

2.9 DIGITAL DISPLAY SELECTION ContinuedCAUTIONWhen setting a 5 digit value in Cn-20, the decimal pointposition selected will also automatically

Page 101

2.11 ENERGY SAVING OPERATIONbn-09: Energy Saving Gain Factory setting: 80%Range: 0 to 200 %This constant sets, in increments of 1%, the level to

Page 102

2.12 EXTERNAL FAULT INPUTSA. Sn-12: External Fault Signal Input Factory setting: 0100(Terminal 3)This constant determines how the GPD 503responds

Page 103 - 230V 415V

2.12 EXTERNAL FAULT INPUTS ContinuedB. Sn-15 thru Sn-18: Multi-function Data 20 - 2F: External Fault 1 (terminal 5)Inputs (Term. 5 thru 8) Dat

Page 104 - 0. 0 A

2.13 FREQUENCY (AUTO) COMMAND BIAS/GAINbn-05: Frequency Command Gain Factory setting: 100.0%Range: 0.0 to 1000.0 %Sets the auto-speed frequency c

Page 105 - OPERATING OPERATION AT

2.14 FREQUENCY COMMAND UPPER & LOWER LIMITSCn-14: Frequency Command Upper Limit Factory setting: 100%Range: 0 to 109 %Cn-15: Frequency Comman

Page 106 - – 5 0. 0

- iv -Cn-29 50Cn-30 160Cn-31(4)Cn-32(4)Cn-33(4)Cn-34 30 (3)Cn-35 2.0Cn-36 0Cn-37(4)Cn-38 150Cn-39 2.0 (4)Cn-40(4)Cn-41 100Cn-42 0.3Un-01 N/A N/AUn-02

Page 107 - Section 5. OPERATION AT LOAD

2.15 JOG REFERENCEAn-09: Jog Reference Factory setting: 6.00HzRange: 0.00 to 400.00 HzWhen jog operation is selected (either by the Digital Operat

Page 108 - (DISPLAY) FAULT DESCRIPTION

2.15 JOG REFERENCE ContinuedEXAMPLES: (Continued)OPERATION BY REMOTE SIGNAL INPUT (RUN & JOG)JOG2 – 2-WIRE CONFIGURATIONSn-04 = 0000(Remot

Page 109

2.15 JOG REFERENCE ContinuedEXAMPLES: (Continued)JOG2 – 3-WIRE CONFIGURATIONSn-04 = 0000(Remote Control)2-20.1NOTES:1. Use of external Jog inp

Page 110

2.16 MOMENTARY POWER LOSS RIDE-THRUSn-11: Protective Characteristics Digit 3 [ X X X X ] : Power Loss Select 2 Ride-thru ProtectionX 0X X = Disabl

Page 111 - 3 o H

2.17 MONITOR DISPLAY (DIGITAL OPERATOR)While in the Drive mode, different information will appear on the Digital Operator display when each of the U

Page 112

2.18 MULTI-FUNCTION ANALOG INPUT (Term. 16)Sn-19: Multi-function Analog Input (Term. 16)Programming Sn-19 per the chart below con-figures terminal 1

Page 113 - Section 7. TROUBLESHOOTING

Sn-19 = 00100%FREQUENCYREF.0%0V 10VMULTI-FUNCTION ANALOG INPUTSn-19 = 012.00FGAINE 1.000V 5V 10VMULTI-FUNCTION ANALOG INPUTSn-19 = 0210%FBIAS10%0V 10V

Page 114 - MOTOR WILL NOT RUN

2.19 MULTI-FUNCTION INPUT TERMINALS (Term. 5-8)Sn-15: Terminal 5 Function Factory settings (for 2-wire control):Sn-16: Terminal 6 Function Sn-15 = 0

Page 115 - PRECEDING

2.19 MULTI-FUNCTION INPUT TERMINALS (Term. 5-8) ContinuedDESCRIPTIONDATA FUNCTION Signal Levels: 0 = state; 1 = pulse00FWD/REV selection (for

Page 116

2.19 MULTI-FUNCTION INPUT TERMINALS (Term. 5-8) ContinuedData 01: Remote/LocalSet digits of Sn-04 to X X 0 0 to select external inputs as the sou

Page 117 - ) FAULT INDICATION

-v-Horsepower RangeRATEDHORSEPOWERMODELINPUTCT (150% OL) VT (125% OL) NO.1 1 DS3052 2 DS3023 3 DS3065 5 DS3077.5 7.5/10 DS3082 10 15 DS3093 15 20 DS31

Page 118 - BLOWN FUSE (

2.19 MULTI-FUNCTION INPUT TERMINALS (Term. 5-8) ContinuedData 08: External Base Block by N.O. Contact• When either the Forward Run command or Rev

Page 119 - OVERCURRENT (

2-282.19 MULTI-FUNCTION INPUT TERMINALS (Term. 5-8) ContinuedData 0A: Accel/Decel Speed Prohibit (HOLD Command)As long as the HOLD command is presen

Page 120 - OVERLOAD (

2.20 MULTI-FUNCTION ANALOG MONITOR OUTPUT (Term. 21 & 22)Sn-05: Operation Mode Select 2 Digit 4 [ X X X X ] : Multi-function Analog OutputFactor

Page 121 - UNDERVOLTAGE (

2.21 MULTI-FUNCTION OUTPUT TERMINALS (Term. 9 & 10; 25-27)Sn-20: Contact Output (external terminals 9 & 10)Sn-21: Open Collector Output (ext

Page 122 - INVERTER OVERHEATED (

2.22 OVERTORQUE DETECTIONOvertorque detection is used to compare GPD 503 rated output current with theovertorque detection level. When the output c

Page 123 - CONTROL FUNCTION ERROR (

2.22 OVERTORQUE DETECTION ContinuedSn-19: Multi-function Analog Data 04: External Overtorque Input (Term. 16) Detection Level AdjustmentThe mul

Page 124 - ) INDICATION

2.22 OVERTORQUE DETECTION ContinuedEXAMPLE OF OVERTORQUE DETECTIONSn-07 setting: 0101— Overtorque enabled, and only at set frequencySn-19 sett

Page 125

2.23 SPEED COINCIDENCECn-21: Speed Coincidence Frequency Factory setting: 0.0HzRange: 0.0 to 400.0 HzCn-22: Speed Coincidence Bandwidth Factory s

Page 126

2.24 REMOTE/LOCAL AND REFERENCE SELECTIONAn-01: Memory 1 An-02: Memory 2 An-03: Memory 3An-04: Memory 4 An-05: Memory 5 An-06: Memory 6An-07: Memory

Page 127 - Table A3-1

2-362.24 REMOTE/LOCAL AND REFERENCE SELECTION Continued2.24.2 Multiple Speed Reference Configuration [Multi-step Speed Operation]In a multiple

Page 128

-vi-WARNINGDo not touch circuit components until main input power has been turned off and“CHARGE” lamp is extinguished. The capacitors are still char

Page 129 - (Stall Prevention)

2-36.12.24 REMOTE/LOCAL AND REFERENCE SELECTION ContinuedMode 1 (Memory Data Only) uses only memory locations An-01 thru An-09.The input commands

Page 130

2.24 REMOTE/LOCAL AND REFERENCE SELECTION ContinuedMode 2 (Memory, Auto, Manual) uses Auto, Manual and An-03 thru An-09.The input commands at ter

Page 131 - Changed 6/29/94

2.24 REMOTE/LOCAL AND REFERENCE SELECTION ContinuedMode 3 (An-01, Manual, An-03 thru An-09) uses An-01, Manual and An-03 thruAn-09.The input comm

Page 132

2.24 REMOTE/LOCAL AND REFERENCE SELECTION ContinuedMode 4 uses An-01 thru An-08 and Analog Manual.The input commands at terminals 5 thru 8 arebin

Page 133

2.24 REMOTE/LOCAL AND REFERENCE SELECTION ContinuedMode 5The final consideration for multiple frequency command configuration modes is that anyco

Page 134

2.25 RESET CODES: 2-WIRE, 3-WIRE INITIALIZATIONSn-03: Operator Status Data: 1110= Factory 2-Wire Control Initialization1111= Factory 3-Wire Contro

Page 135

2.26 SLIP COMPENSATIONbn-08: Slip Compensation Gain Factory setting: 0.0%Range: 0.0 to 9.9 %This constant sets the slip compensation gain, in inc

Page 136 - (230V) See Note 3 – –

2.27 SOFT START (S-CURVE) CHARACTERISTICSSn-06: Operation Mode Digits 1 & 2 [ X X X X ] : Soft Start Select 3 CharacteristicsSetting of these tw

Page 137

2.28 SPEED SEARCH ContinuedRUNSIGNALSPEED SEARCHMAX FREQ., OR FREQ.REF. WHEN SPEED SEARCH IS INPUTTEDOUTPUT FREQUENCYVOLTAGE ATSPEED SEARCHOUTPUT VO

Page 138

2.28 SPEED SEARCH ContinuedB. Cn-38: Speed Search Deactivation Current Level Factory setting: 150%Range: 0 to 200 %After power recovery, if the G

Page 139 - Appendix 2. SPECIFICATIONS

CONTENTSSUBJECT PAGEGPD 503 SIMPLIFIED START-UP PROCEDURE ... iHORSEPOWER RANGE ...

Page 140 - SECTION C. ALL GPD 503s

2.28 SPEED SEARCH ContinuedE. Cn-41: V/f During Speed Search Factory setting: 100%Range: 0 to 100 %To prevent a fault such as OC from occurring d

Page 141

2.29 STALL PREVENTIONSn-10: Protective Characteristics Data:— X X X 0= Stall prevention enabled Select 1 (Stall Prevention) during acceleration—

Page 142 - Table A3-1. GPD 503 Capacity

2.29 STALL PREVENTION ContinuedSn-19: Multi-function Analog Data 09: Stall Prevention Level Input (Term. 16) During RunningThe multi-function a

Page 143 - Reference Current For

2.30 THERMAL MOTOR OVERLOAD PROTECTIONSn-14: Protective Characteristics Select 5 Factory Setting : 0000(Motor Protection)The GPD 503 Electronic Th

Page 144

2.30 THERMAL MOTOR OVERLOAD PROTECTION Continued2-46.105010015020020010050201052TIME (MIN.)40 Hz60 Hz40 Hz60 Hz IMIM100(%)Sn-14 = 0000 Upper

Page 145 - IGBT TRANSISTOR MODULE

2.31 TORQUE COMPENSATIONbn-07: Torque Compensation Gain (KT) Factory setting: 1.0Range: 0.0 to 2.0 Sets the torque compensation, in increments of0

Page 146

APPLI- Sn-02 V/f PATTERN APPLI- Sn-02 V/f PATTERNCATION SPECIFICATION DATA (NOTE 3) CATION SPECIFICATION DATA (NOTE 3)Starting50Hz 0

Page 147

2.33 V/f PATTERN - CUSTOMA. Cn-01: Output Voltage Regulator Factory Setting: 230/460/575VRange: 0.0 to 255.0 (230V)0.0 to 510.0 (460V)0.0 to 733

Page 148 - Appendix 6. SPARES

2.33 V/f PATTERN - CUSTOM Continued Initial Voltage Values *When Sn-02 = 01 When Sn-02 = 0FB. Cn-02: Frequency – Max. (Fmax)Cn-03: Voltage

Page 149 - IMPORTANT

2.34 UP/DOWN FREQUENCY SETTING Sn-15 thru Sn-18: Multi-function Input Data 10: UP functionTerminals (Term. 5-8) Data 11: DOWN functionProgrammin

Page 150

-viii-(THIS PAGE INTENTIONALLY BLANK)

Page 151

2.34 UP/DOWN FREQUENCY SETTING Continued 2.35 SLIP COMPENSATION DELAY TIME Cn-35: Slip Compensation Delay Time Factory Setting: 2.0secondsRa

Page 152 - RESISTOR

2.36 CARRIER FREQUENCY Cn-23: Carrier Frequency Upper Limit Factory Setting: See Table 2-5Cn-24: Carrier Frequency Lower LimitRange (Each): 0.4

Page 153 - EXTERNAL

2.36 CARRIER FREQUENCY Continued2-532 3 0 V1 DS305 15.0 15.0 0 40 DS2040 2.0 0.4 362 DS302 15.0 15.0 0 40/50GPD503-2L4010.0 10.0 03 DS306 15.0 15

Page 154

Section 3. DIGITAL OPERATOR3.1 GENERALThe Digital Operator enables the GPD 503 to beoperated in either the Drive (DRIVE) mode or theProgram (PRGM)

Page 155

B. KEYPAD KEYSLABEL FUNCTIONPRGM Pressing this key toggles between the Drive and Program modes of DRIVE operation. Active only when the GPD 503 is i

Page 156 - WITH "L" IN

B. KEYPAD KEYS - ContinuedLABEL FUNCTION>IN DRIVE MODE OR PROGRAM MODE: When a changeable constant RESET setting value is being displayed, pressi

Page 157

3.3 COMPARISON OF PROGRAM MODE AND DRIVE MODEDisplays that appear on the Digital Operator differ according to the selected mode ofoperation. The PR

Page 158

3.4 PROGRAM MODE OPERATIONA. Changing Display With DSPL Key:ACTIONDESCRIPTION DISPLAYApply Power DRIVE lamp is on.— If the GPD 503 fault circuit d

Page 159 - MagneTek

B. Procedure For Changing a Setting:ACTIONDESCRIPTION DISPLAYPress ^and Value of bn-XXdigits scrolls up or v Keys as down by 1 each time one of t

Page 160

3.5 DRIVE MODE OPERATIONA. Changing Display With DSPL Key:ACTIONDESCRIPTION DISPLAYApply Power DRIVE lamp is on.— If the GPD 503 fault circuit det

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