YASKAWA iQpump Controller User Manual manuals

Yaskawa iQpump Controller User Manual User Manual (266 pages)

Brand: Yaskawa | Category: Equipment | Size: 9.34 MB |

English

Table of contents

User Manual

1

Miscellaneous Items:

3

Table 1.2 Pump Quick Setup

4

Table of Contents

9

Warnings and Cautions

13

◆ Intended Use

14

Introduction

15

EXAMPLE:

16

Physical Installation

17

208-240 Vac

18

208-230 Vac

18

◆ Receiving Checks

19

◆ Nameplate Information

19

◆ Drive Model Numbers

20

1.3 Component Names

21

1.3 Component Names

22

FRONT VIEW

23

SIDE VIEW

23

BOTTOM VIEW

23

5 INCHES TOP AND BOTTOM

25

MOUNTING HOLES

26

FOR "A" SIZE SCREWS

26

1.5 Heat Loss Data

27

◆ Installation Site

28

Type 1 iQpump drives

29

◆ Removing the Terminal Cover

30

Removing the Digital Operator

31

Removing the Front Cover

31

Attaching the Front Cover

31

Attaching the Front Cover

32

IMPORTANT

33

Electrical Installation

35

Ground Wiring

45

2.3 Control Wiring

46

Wiring Checks

47

◆ DIP Switch S1

48

◆ Shunt Connector CN15

49

◆ Sinking/Sourcing Mode

50

Pump Motor

51

2.3 Control Wiring

53

Feedback Device (3-Wire)

55

Digital Operator

57

3.1 Digital Operator Display

58

3.2 Digital Operator Keys

59

3.3 Drive Mode Indicators

60

◆ Stop Indicator

61

3.4 Drive Main Menu

62

3.4 Drive Main Menu

63

U1 Monitor List

64

U2 Fault Trace List

65

U3 Fault History List

66

Pump Quick Setup

67

3.6 Programming Menu (-ADV-)

68

◆ Auto-Tuning Menu (-A.TUNE-)

69

3.7 Parameter Editing Example

70

U1-02 = 0.00Hz

71

U1-91 = 0.00PSI

71

-DRIVE- Rdy

71

Auto: Setpoint Ref

71

Start-Up

73

4.1 Start-Up

74

Mounting the iQpump Drive

77

Removing the Terminal Cover

77

Attaching the Terminal Cover

78

NOT USED

79

◆ Step # 3 - Control Wiring

80

Figure 4.7 Digital Operator

81

Figure 4.8

83

Figure 4.11)

83

Figure 4.9

84

HAND MODE OPERATION

85

Feedback Signal Check

87

Set System Setpoint

87

◆ Simplex Pump Setup Complete

88

Basic Programming

89

◆ A1 Initialization

90

◆ b1 Sequence

91

Potentiometer

92

External Setpoint

93

Analog Signal

93

+V +15 Vdc +/- 10 %, 20 mA

93

A1 0 to +/- 10 Vdc, 20 kΩΩ*

93

Feedback Device

95

04)-(E1Frequency Maximum

97

FrequencyOutput 1004)-(b2

97

Time BrakeInjection DC

97

◆ b2 DC Braking

98

Figure 5.10

99

Figure 5.11

99

Pump Tuning

100

Speed Command / PI Setpoint

101

PI Setpoint

101

PI Feedback

101

Integral Action

102

Setpoint

102

Setting Description

103

◆ b8 Energy Savings

104

◆ C1 Accel / Decel

105

◆ d3 Jump Frequencies

106

◆ E1 V/f Pattern

107

E1-05 Maximum Output Voltage

108

Frequency

110

E1-09 E1-07

110

◆ H3 Analog Inputs

111

Terminating

113

DIP Switch S1-1 located on

113

Function: Frequency Bias

114

Setting: 0

114

(H3-09 = D) applied

115

◆ L5 Fault Restart

117

Figure 5.28

118

◆ L6 Torque Detection

119

◆ L8 Hardware Protection

120

◆ o1 Monitor Configuration

123

Frequency Ref

124

124

124

◆ o2 Key Selections

125

READ COMPLETE

126

DATA VERIFYING

127

VERIFY COMPLETE

127

VERIFY ERROR

127

5.2 Pump Basic

128

P1-14, P1-16

129

Enable Loss of Prime Function

129

Operation

129

5.2 Pump Basic

130

5.3 Pump Protection

131

Sleep Delay Time

132

5.3 Pump Protection

133

5.4 T1 Auto-Tuning

135

5.4 T1 Auto-Tuning

136

THIS PAGE INTENTIONALLY BLANK

136

6.1 Fault Detection

138

6.1 Fault Detection

139

6.2 iQpump Keypad Messages

143

6.2 iQpump Keypad Messages

144

6.3 Alarm Detection

145

<0032>

145

6.3 Alarm Detection

146

Appendix B

148

6.5 Auto-Tuning Faults

149

6.7 Troubleshooting

151

The Speed Command is too low

152

◆ If the Motor Overheats

152

Example: July 22, 2000

158

Maintenance

159

7.1 Periodic Inspection

160

7.2 Preventive Maintenance

161

Connector

162

(40 HP to 500 HP @ 480 V)

163

◆ Removing the Terminal Card

164

◆ Mounting the Terminal Card

164

Appendix: A

165

Parameter List

166

Speed Search

167

Delay Timers

167

PI Control

167

Energy Saving

168

Accel/Decel

168

S-Curve Accel/Decel

169

Torque Compensation

169

Carrier Frequency

169

Preset Reference

170

Reference Limits

170

Jump Frequencies

170

V/f Pattern

170

Motor Setup

171

Communication Option Setup

171

Digital Inputs

172

<0034>

173

Digital Outputs

175

Analog Inputs

177

Analog Outputs

177

Serial Communication Setup

178

Motor Overload

179

Power Loss Ridethru

179

Stall Prevention

180

Reference Detection

180

Fault Restart

180

Torque Detection

181

Hardware Protection

181

Hunting Prevention

182

High-Slip Braking

182

Monitor Select

182

Key Selections

183

Copy Function

183

Pump Basic

184

Pump Protection

185

Pump Multiplex

187

Pump Advanced

190

Hand Mode

192

Flow Meter Setup

192

Anti-Jam/De-Scale

193

Pressure and Level Control

194

Network Options

194

Auto-Tuning

196

Monitor List

197

1: Drive (Pump 1)

199

1: Pump 2 on

199

1: Pump 3 on

199

Not used. Always 0

199

Fault Trace List

200

Fault History List

201

Appendix: B

203

B.1 Drive Capacity

204

Appendix: C

209

◆ 208-240 Vac

210

◆ 480 Vac

211

Appendix: D

213

Figure D.3 below

215

Related Parameters

216

Slave Address

217

Function Code

217

Error Check

217

◆ Loopback Test (08H)

219

D.3 Modbus Data Tables

220

Monitor Data

221

D.3 Modbus Data Tables

222

Broadcast Data

223

Enter Command

223

Error Codes

224

Slave Not Responding

224

D.4 Modbus Self-Diagnosis

225

D.4 Modbus Self-Diagnosis

226

Appendix: E

227

E.3 Peripheral Devices

230

◆ AC and DC Reactor

231

◆ Noise filter

231

Calculation Sotware

233

Appendix: F

235

◆ Introduction

236

◆ Cable Installation

236

◆ Recommended EMC Filters

236

Ground clip Ground plate

237

Figure F.2 EMC Filter Layout

238

Appendix: G

239

G.3 Well Draw Down Function

241

Table G.2

242

Figure G.3

242

Figure G.1

243

Parameter P8-09

244

PRESSURE

245

TANK

245

TRANSDUCER

245

◆ Troubleshooting

246

◆ Related Parameters

247

G.6 Start Level Function

248

Negative Sign

249

◆ Required Parameter Changes

250

R+ S+R- S

252

H5-01 = 1 H5-01 = 2 H5-01 = 3

253

P9-25 = 3 P9-25 = 3 P9-25 = 3

253

P1-01 = 3 P1-01 = 3 P1-01 = 3

253

◆ iQpump Drive Run Order

254

◆ Multiplex Status Display

255

◆ PI Feedback via Network

255

Table G.8 Related Parameters

256

◆ Application Examples

258

Description Drive A Drive B

259

Figure G.14

260

Triplex System

261

Definitions

262

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