Yaskawa iQpump Micro Quick Start User Manual

Quick Start GuideMANUAL NO. TOEP YAIQPM 02BTo properly use the product, read this manual thoroughly and retain for easy reference, inspection, and m

10YASKAWA TOEP YAIQPM 02B YASKAWA AC Drive - iQpump Micro Quick Start Guide

No. Name DescriptionP9-09 Add Frequency LevelWhen P9-08 is set to 0, this parameter setsthe level above which the output frequencyneeds to rise for th

No. Name DescriptionP9-32Lag FollowerDeceleration TimeSets the deceleration time when the P9-33timer is running and the drive is running asLag Drive S

i.10 Standards ComplianceuUL Standards ComplianceThe UL/cUL mark applies to products in the United States and Canada and indicates that UL has perform

nFactory Recommended Branch Circuit Protection for UL ComplianceYaskawa recommends installing one of the following types of branch circuit protection

Table i.29 Control Circuit Terminal Power SupplyInput / Output Terminal Signal Power Supply SpecificationsMulti-function photocoupler output P1, P2, P

The L1-02 parameter sets the allowed operation time before the oL1 fault occurs when the drive is running at 60 Hz and 150%of the full load amp rating

i.11 Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.MANUAL NO.Example:　TOEP YAIQPM 0

YASKAWA AMERICA, INC.2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http://

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Copyright © 2014 YASKAWA ELECTRIC CORPORATION.No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any for

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iQpump Micro Quick Start Guidei.1 PREFACE...

uiQpump Micro AC Drive Simplex Quick Start ProcedureThis procedure is a supplement to other documentation supplied with this equipment and guides the

i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas

WARNINGIndicates a hazardous situation, which, if not avoided, could result in death or serious injury.WARNING! may also be indicated by a bold key w

WARNINGDo not remove covers or touch circuit boards while the power is on.Failure to comply could result in death or serious injury.Make sure the pro

NOTICEIf a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of theperipheral devices.Contact

Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. The user can alsochoose to reduce the load, incre

Transporting the DriveNOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, ph

Submersible MotorThe rated current of a submersible motor is greater than that of a standard motor, so select the drive accordingly. Use a motorcable

i.2 ReceivinguModel Number and Nameplate CheckPlease perform the following tasks after receiving the drive:• Inspect the drive for damage.If the drive

nSingle-Phase 200 V ClassDrive Model Max. Motor Capacity kW (HP) Rated Output Current ABV0006 1.1 (1) 6.0BV0010 2.2 (3) 9.6BV0012 3.0 (3) 12.0BV0018 3

i.3 Mechanical InstallationThis section outlines specifications, procedures, and environment for proper mechanical installation of the drive.uInstalla

4YASKAWA TOEP YAIQPM 02B YASKAWA AC Drive - iQpump Micro Quick Start Guide

nSingle Drive InstallationFigure i.6 shows the required installation spacing to maintain sufficient space for airflow and wiring for IP20/NEMA Type1 a

uDrive DimensionsNOTICERefer to the iQpump Micro User Manual TOEP YAIQPM 03 for IP20/NEMA Type 1 and IP66/NEMA Type 4X dimensions.The iQpump Micro Use

i.4 Electrical InstallationuStandard Connection DiagramConnect the drive and peripheral devices as shown in Figure i.9. It is possible to run the driv

+- 1 MCCBMC2 MCCBr1s1t1<3>R/L1S/L2T/L3For single-phase200 V power supplyuse R/L1 and S/L2. Three phasepower supplyfor 200 V / 400 VTermi

<1> Remove the jumper when installing an optional DC link choke.<2> The MC on the input side of the main circuit should open when the ther

uTransducer Connection Diagrams Signal Wire (white) 24 V PSU to Drive A224VACFE24V Power Supply ShieldSIGFEFunctional Earth Cable (Blue)J

i.5 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely and properly wire the main circuit ofth

DriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)BV0012R/L1, S/L2, T/L3 10 14 to 10M42.3 to 2.5(20.4 t

DriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)2V0056R/L1, S/L2, T/L3 4 6 to 4M65.4 to 6.0(47.8 to 5

DriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)4V0031R/L1, S/L2, T/L3 8 10 to 6M53.6 to 4.0(31.8 to

YASKAWA TOEP YAIQPM 02B YASKAWA AC Drive - iQpump Micro Quick Start Guide5

Figure i.13 Multiple Drive WiringuControl Circuit Terminal Block FunctionsDrive parameters determine which functions apply to the multi-function digit

Type No. Terminal Name (Function) Function (Signal Level) Default SettingMulti-FunctionPhotocoupler OutputP1 Photocoupler output 1 (During run)Photoco

nWire Size and Torque SpecificationsSelect appropriate wire type and size from Table i.10. For simpler and more reliable wiring, crimp ferrules to the

NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the terminal block.NOTICE: Use shielded twisted-pai

uSinking/Sourcing Mode SwitchSet the DIP switch S3 on the front of the drive to switch the digital input terminal logic between sinking mode and sourc

nTransistor Input Signal Using +24 V Common/Source ModeWhen controlling digital inputs by PNP transistors (+24 V common/sourcing mode), set the DIP sw

V IFigure i.23 DIP Switch S1Table i.14 DIP Switch S1 SettingsSetting Value DescriptionV (eft position) Voltage input (0 to 10 V)I (right position) Cur

No. Item Page13Set up overload protection circuits when running multiple motors from a single drive.M1OL1OL2OLnMC1MC2MCnM2MnDriveMC1 - MCn OL 1 - OLn

i.6 Start-Up Programming and OperationuKeys, Displays, and LEDs on the Standard LED Operator5111121381514161023AUTO OFFHAND4 679Table i.16 Keys and Di

No. Display Name Function16 – Communication PortPort used for USB Copy Unit, LCD Operator Keypad, and for connecting to a PC.NOTICE: Use only specifie

6YASKAWA TOEP YAIQPM 02B YASKAWA AC Drive - iQpump Micro Quick Start Guide

uKeys and Displays on the Optional HOA KeypadF2F1ESCM MAUTO OFFENTERRESETALMDIGITAL OPERATOR JVOP-183HAND121198123104 5 6 7Figure i.25 Keys and Displa

uLCD DisplayFigure i.26 LCD DisplayTable i.17 Display and ContentsNo. Name Display Content1 Operation Mode MenusMODE Displayed when in Mode Selection.

No. Name Display Content8 FWD/REVFWD Indicates forward motor operation.REV Indicates reverse motor operation.9Function Key 1(F1)<-MONITOR->Press

Changing Settings• Changing YYYY/MM/DD HH:MM: Pressing the up arrow key will increase the number selected by the cursor from 0 to9. Pressing the down

Procedure Display3 Press the ENTER key to enter select the parameter setting mode.- PRMSET - PRGALMInitializationA1-00 = 0Select LanguageFWDALMHOMED

uMenu Structure for HOA Keypad- MODE -U5-99= 0.0PSIU1-02= 0.00HzU1-91= 0.0PSIDRVAuto SetpointRdy<4>- MODE -U1-01= 0.00HzU1-02= 0.00HzU1-91= 0.

uDetailed Parameter DescriptionsnA1-03: Initialize ParametersResets parameters to default values or performs an Application Preset for fan or pump app

Setting 6008: Pressure ControlApplication Preset for Pressure Control applications.Setting 6009: Pump Down LevelApplication Preset for Pump Down Level

Figure i.30 Setting the Frequency Reference by Voltage Input• Using Control Circuit Terminal A2 (0 to 10 Vdc voltage input)Use the same connection as

Figure i.32 Switching between Analog Reference 1 and 2Setting 2: MEMOBUS/Modbus CommunicationsThis setting requires entering the frequency reference v

YASKAWA TOEP YAIQPM 02B YASKAWA AC Drive - iQpump Micro Quick Start Guide7

Pulse Train Input SpecificationsResponse Frequency 0.5 to 32 kHzDuty Cycle 30 to 70%High Level Voltage 3.5 to 13.2 VLow Level Voltage 0.0 to 0.8 VInpu

No. Parameter Name Setting Range Defaultb1-03 Stopping Method Selection 0 to 3 1Setting 0: Ramp to StopWhen the Run command is removed, the drive will

Output frequency when Stop command was entered100%(Maximum output frequency)10%DC Injection braking timeb2-04×10b2-04Figure i.36 DC Injection Braking

Setting 1: EnabledThis setting performs Speed Search when the Run command is entered. The drive begins running the motor after Speed Searchis complete

nE2-01: Motor Rated CurrentProvides motor control, protects the motor, and calculates torque limits. Set E2-01 to the full load amps (FLA) stamped ont

Table i.22 Stopping Method for External FaultSettingTerminal Status <1>Detection Conditions <2>Stopping MethodN.O. N.C.AlwaysDetectedDetec

Table i.23 Multi Setpoints 1 and 2Multi Setpoint 1(H1-0o = 8D)Multi Setpoint 2(H1-0o = 8E)Setpoint SourceOpen OpenFrequency Ref (dependent on b1-01),

• Over-cycle Protection: Active when the drive is the only drive running on the network.• Pre-charge: Active only on the first drive to run in the net

i.7 TroubleshootingNOTICERefer to the iQpump Micro User Manual TOEP YAIQPM 03 for complete information on Troubleshooting causes andsolutions.The iQpu

Digital OperatorDisplayFault NameCPF22A/D Conversion FaultA/D conversion error.CPF23 PWM Feedback FaultCPF24<1>Drive Unit Signal FaultThe drive

8YASKAWA TOEP YAIQPM 02B YASKAWA AC Drive - iQpump Micro Quick Start Guide

Digital OperatorDisplayFault NameLWL(LOH20)Low Water LevelThe “Low Water Level” digital input is active (H1-0o = 8F).MSLNet Master Lost(NSL)Net Master

Digital OperatorDisplayFault NamerrDynamic Braking TransistorThe built-in dynamic braking transistor failed.SC IGBT Short Circuit or Ground FaultSErTo

Digital OperatorDisplayAlarm NamebUSOption Communication Error• The connection was lost after establishing initial communication.• Only detected when

Digital OperatorDisplayAlarm NameHigh Feedback High FBSensed(HIFB)High Feedback Level AlarmThe feedback signal is too high.LOPLoss of PrimeThe pump ha

Digital OperatorDisplayAlarm NameR-DNE-So(Rdd)Remote Drive DisableSEMEMOBUS/Modbus Communication Test Mode ErrorNote: This alarm will not trigger a mu

uDigital Operator Display MessagesTable i.24 lists messages and errors that may appear during normal pump operation.These messages do not trigger mult

uFault Reset MethodsAfter the Fault Occurs ProcedureFix the cause of the fault, restart thedrive, and reset the faultPress on the digital operator.Pr

i.8 Drive SpecificationsNote: For optimum performance life of the drive, install the drive in an environment that meets the required specifications.It

Item SpecificationProtectionFunctionsHeatsink Overheat Protection Protected by thermistorBraking Resistor Overheat Protection Overheat input signal fo

uSingle-Phase DeratingiQpump Micro drives are compatible for use with both three-phase and single-phase input power supplies. The drive outputto the m

YASKAWA TOEP YAIQPM 02B YASKAWA AC Drive - iQpump Micro Quick Start Guide9

i.9 Parameter TableThis parameter table shows the most important parameters. Default settings are in bold type. Refer to the User Manual formore detai

No. Name Descriptionb3-10Speed SearchDetectionCompensation GainSets the gain which is applied to the speeddetected by Speed Estimation Speed Searchbef

No. Name DescriptionC3-03Slip CompensationLimitSets an upper limit for the slipcompensation function as a percentage ofmotor rated slip for motor 1 (E

No. Name DescriptionE2-04 Number of Motor PolesSets the number of motor poles.Automatically set during Auto-Tuning.E2-05Motor Line-to-LineResistanceSe

No. Name DescriptionH6-01Pulse Train InputTerminal RP FunctionSelection0: Frequency reference1: PID feedback value2: PID setpoint valueH6-02Pulse Trai

No. Name DescriptionL3-20DC Bus VoltageAdjustment GainSets the proportional gain for KEB Ride-Thru, Stall Prevention, and overvoltagesuppression.L3-21

No. Name DescriptionL8-07Output Phase LossProtection Selection0: Disabled1: Enabled (triggered by a single phaseloss)2: Enabled (triggered when two ph

No. Name Descriptiono2-05Frequency ReferenceSetting MethodSelection0: ENTER key must be pressed to entera frequency reference.1: ENTER key is not requ

No. Name DescriptionP1-18Prime Loss DetectionMethod0: Current (A)1: Power (kW)2: Torque (%)P1-19 Prime Loss LevelDetects loss of prime in the pump whe

No. Name DescriptionP4-13Thrust BearingDeceleration TimeSets the amount of time it takes to bring thedrive from the Thrust Frequency set inP4-12 to st