Yaskawa CIMR-PUxA User Manual

YASKAWA AC Drive P1000Industrial Fan and Pump DriveQuick Start GuideMANUAL NO. TOEP YAIP1U 01BTo properly use the product, read this manual thorough

Table of ContentsThis Page Intentionally Blank10YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide

OutputfrequencyAccel Time 1(C1-01)Decel Time 1 (C1-02)Accel Time 2 (C1-03)Decel Time 2(C1-04)Decel Time 1(C1-02)TimeFWD (REV) Run commandONOFFONONAcc

No. Parameter Name Setting Range Defaultd1-01 to d1-16 Frequency Reference 1 to 160.00 to 400.00 Hz <1>0.00 Hzd1-17 Jog Frequency Reference0.00

d1-04d1-05d1-06d1-07d1-17d1-12d1-13d1-14d1-15d1-16ONONONONONONONONONONONONONONONFWD (REV) Run/StopMulti-step Speed Ref. 2Multi-step Speed Ref. 3Jog Re

nV/f Pattern Settings (E1-03)The drive uses a V/f pattern to adjust the output voltage relative to the frequency reference. There are 15 different pre

Table 4.16 Derated Torque Characteristics, Settings 4 to 7Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz082001.3 25 5035Volta

Table 4.21 High Starting Torque, Settings 8 to BSetting = 8 50 Hz Setting = 9 50 Hz Setting = A 60 Hz Setting = B 60 Hz092001.3 2.5 5018Voltage (V)Fre

Table 4.26 Constant Output, Settings C to FSetting = C 90 Hz Setting = D 120 Hz Setting = E 180 Hz Setting = F 60 Hz06122001.5 3 9060Voltage (V)Freque

No. Parameter Name Setting Range DefaultE2-01 Motor Rated Current10% to 200% of the driverated current <1>Determined byo2-04<1> Display is

Setting Function Page7A KEB Ride-Thru 2 (N.C.)—7B KEB Ride-Thru 2 (N.O.)A8 Secondary PI Disable (N.O.) —A9 Secondary PI Disable (N.C.) —AA Secondary P

Table 4.28 Multi-Function Digital Output Terminal SettingsSetting Function 0 During Run —1 Zero Speed —2 Speed Agree 1 1093 User-Set Speed Agree 1 11

Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result in fatality,personal injur

Setting 3: User-Set Speed Agree 1 (fref/fset Agree 1)Closes when the actual output frequency and the frequency reference are within the speed agree wi

A 10 Vdc input is equivalent to a 200% frequency reference and 5 Vdc is equivalent to a 100% frequency reference. Sincethe drive output is limited by

Parameter H3-08 sets the level of the selected input value that is equal to 0 V input at terminal A3 (bias).No. Name Setting Range DefaultH3-07 Termin

nH4-02, H4-03: Multi-Function Analog Output Terminal FM Gain and BiasH4-05, H4-06: Multi-Function Analog Output Terminal AM Gain and BiasParameters H4

Gain = 100% Bias = 30%Gain = 100% Bias = 0%Gain 100% Bias 30%Gain 100% Bias 0%Monitor ValueMonitor Value0 V3 V10 V100%0%Output VoltageOutput VoltageH4

Stall Prevention Level During AccelerationL3-02L3-02-15%Output currentOutput frequencyTimeTimeControls the output frequency to prevent the motor from

nL3-04: Stall Prevention Selection during DecelerationStall Prevention during deceleration controls the deceleration based on the DC bus voltage and p

Setting 5: Overexcitation Deceleration 2Overexcitation Deceleration 2 slows down the motor while trying to maintain the DC bus voltage at the level se

4.7 Auto-TuninguTypes of Auto-TuningThe drive offers different types of Auto-Tuning for induction motors. Refer to the tables below to select the type

uAuto-Tuning Operation ExampleThe following example demonstrates Stationary Auto-Tuning for Line-to-Line Resistance.nSelecting the Type of Auto-Tuning

i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas

Step Display/Result5. The display automatically returns to the display in Step 1.- A.TUNE -T1-02= 0.40kW(0.00 ~ 650.00)PRGMtr Rated PowerRdyESC FWD

4.8 No-Load Operation Test RunuNo-Load Operation Test RunThis section explains how to operate the drive with the motor decoupled from the load during

Step Display/Result6.The drive should operate normally. Press STOP to stop the motor. RUN flashes until themotor comes to a complete stop.LOREF2F1ES

4.9 Test Run with Load ConnecteduTest Run with the Load ConnectedAfter performing a no-load test run, connect the motor and proceed to run the motor a

4.10 Test Run ChecklistReview the checklist before performing a test run. Check each item that applies.No. Checklist Page1 Thoroughly read the manual

4.11 Fan and Pump Application PresetsThe following sections list the parameters affected by the different Application Presets.uA1-03 = 8008: PumpTable

uA1-03 = 8010: FanTable 4.33 Fan Application ParametersParameter Name PageA1-06 Application Preset Selection (monitor only) 90b1-01 Frequency Referenc

uDefault Values for Fan and Pump ApplicationsTable 4.35 Fan and Pump Application Defaults A1-03 SettingParameter 8008 8009 8010 8011A1-02 0: V/f Cont

4.12 Fan and Pump Application Preset Detailsnb1-04: Reverse Operation SelectionEnables and disables Reverse operation. For some applications, reverse

nb5-38, b5-39: PID Setpoint User Display, PID Setpoint Display DigitsWhen parameter b5-20 is set to 3, parameters b5-38 and b5-39 set a user-defined d

i.2 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t

<1> Unit, range and resolution is determined by b5-90. Changing b5-90 will not automatically update the value of this parameter. Range is 0 to 2

No. Name Setting Range DefaultL2-01 Momentary Power Loss Operation Selection 0 to 5 2Setting 0: DisabledIf power is not restored within 15 ms, a Uv1 f

No. Name Setting Range DefaultL5-04 Fault Reset Interval Time 0.5 to 600.0 s 10.0 sno1-06: User Monitor Selection ModeSelect between standard sequenti

TroubleshootingThis chapter provides descriptions of the drive faults, alarms, errors, related displays, and guidance fortroubleshooting. This chapter

5.1 Drive Alarms, Faults, and ErrorsuTypes of Alarms, Faults, and ErrorsCheck the digital operator for information about possible faults if the drive

5.2 Fault DetectionuFault Displays, Causes, and Possible SolutionsFaults are detected for drive protection, and cause the drive to stop while triggeri

CPF03Control Board Connection ErrorConnection error between the control board and the driveCPF06EEPROM Memory Data ErrorError in the data saved to EEP

EF7External Fault (input terminal S7)External fault at multi-function input terminal S7.EF8External Fault (input terminal S8)External fault at multi-f

The rated current of the motor being used isless than 5% of the drive rated currentCheck the drive and motor capacities.An output transistor is damage

Drive fails to operate properly due to noiseinterference• Review the possible solutions provided for handling noise interference.• Review the section

uSafety Messages DANGERHeed the safety messages in this manual.Failure to comply will result in death or serious injury.The operating company is respo

Load is too heavy• Measure the output current.• Decrease the load.• Lower the carrier frequency (C6-02).Internal cooling fan is stopped• Replace the c

Parameters related to Speed Search are setincorrectly• Check values set to Speed Search related parameters.• Adjust the Speed Search current and Speed

Fast acceleration time causes the motor toovershoot the speed reference• Check if sudden drive acceleration triggers an overvoltage alarm.• Increase t

Deceleration time is too short and excessiveregenerative energy is flowing back into thedrive• Check the load, deceleration time, and speed.• Reduce t

UL3Undertorque Detection 1The current has fallen below the minimum value set for torque detection (L6-02) for longer than theallowable time (L6-03).Ca

Control power supply wiring is damaged• Cycle power to the drive. Check if the fault reoccurs.• If the problem continues, replace the control board, t

5.3 Alarm DetectionuAlarm Codes, Causes, and Possible SolutionsAlarms are drive protection functions that do not necessarily cause the drive to stop.

EF8External fault (input terminal S8)External fault at multi-function input terminal S8.EoF EoF Emergency Override Forward RunCause Possible SolutionT

Motor has overheated• Check the size of the load, the accel/decel times, and the cycle times.• Decrease the load.• Increase the acceleration and decel

5.4 Operator Programming ErrorsuOperator Programming Error Codes, Causes, and Possible SolutionsAn Operator Programming Error (oPE) occurs when a cont

WARNINGInstall adequate branch circuit protection according to applicable local codes and this Installation Manual. Failureto comply could result in

5.5 Auto-Tuning Fault DetectionAuto-Tuning faults in this section are displayed on the digital operator and will cause the motor to coast to a stop. A

Digital Operator Display Error NameEnd7 No-Load Current AlarmCause Possible SolutionsThe entered no-load current value wasoutside the allowable range.

Digital Operator Display Error NameEr-08 Rated Slip ErrorCause Possible SolutionsMotor data entered during Auto-Tuningwas incorrect.• Make sure the da

5.6 Copy Function Related DisplaysuTasks, Errors, and TroubleshootingThe table below lists the messages and errors that may appear when using the Copy

After the Fault Occurs ProcedureTurn off the main power supply if the above methods do not reset the fault. Reapply power after thedigital operator di

Periodic Inspection & MaintenanceThis chapter describes the periodic inspection and maintenance of the drive to ensure that it receivesthe proper

6.1 InspectionPower electronics have limited life and may exhibit changes in characteristics or performance deterioration after years of useunder norm

uRecommended Periodic InspectionTable 6.2 outlines the recommended periodic inspections for Yaskawa drive installations. Although periodic inspections

Inspection Area Inspection Points Corrective Action CheckedAir DuctInspect air intake and exhaust openings. They must befree from obstruction and prop

6.2 Periodic MaintenanceThe drive has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance warningand eli

• when the drive is running from a power supply system with thyristor converters.Note: A DC link choke is built in to drive models 2A0110 to 2A0415, 4

nAlarm Outputs for Maintenance MonitorsAn output can be set up to inform the user when a specific components has neared its expected performance life.

6.3 Drive ReplacementuReplacing the DriveWARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to compl

Figure 6.3 Remove the Terminal BoardFigure 6.4 Disconnected Removable Terminal Board4.Disconnect all option cards and options, making sure they are in

Peripheral Devices & OptionsThis chapter explains option installation procedures for the drive.7.1 OPTION CARD INSTALLATION...

7.1 Option Card InstallationThis section provides instructions on installing option cards.uPrior to Installing the OptionPrior to installing the optio

uCommunication Option Installation ExampleRemove the front covers of the drive before installing the option. Communication options can inserted only i

NS MSKLFMTX RXFigure 7.4 Insert the Option2.Connect the ground wire (G) to the ground terminal (H) using one of the remaining provided scr

DABNS MSTX RXFigure 7.6 Replace the Front Covers and Digital OperatorNote: Take proper precautions when wiring the option so that the fron

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SpecificationsA.1 POWER RATINGS...170A.2 DRIVE SPECIFICATI

Acceleration/Deceleration TimesAcceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and t

A.1 Power RatingsuThree-Phase 200 V Class Drive Models 2A0004 to 2A0030Table A.1 Power Ratings (Three-Phase 200 V Class)Item SpecificationDrive Model

uThree-Phase 200 V Class Drive Models 2A0040 to 2A0211Table A.2 Power Ratings Continued (Three-Phase 200 V Class)Item SpecificationDrive Model 2A0040

uThree-Phase 200 V Class Drive Models 2A0250 to 2A0415Table A.3 Power Ratings Continued (Three-Phase 200 V Class)Item SpecificationDrive Models 2A0250

uThree-Phase 400 V Class Drive Models 4A0002 to 4A0031Table A.4 Power Ratings (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0002 4A0004 4A

uThree-Phase 400 V Class Drive Models 4A0038 to 4A0165Table A.5 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0038

uThree-Phase 400 V Class Drive Models 4A0208 to 4A1200Table A.6 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0208

uThree-Phase 600 V Class Drive Models 5A0003 to 5A0032Table A.7 Power Ratings (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0003 5A0004 5A

uThree-Phase 600 V Class Drive Models 5A0041 to 5A0099Table A.8 Power Ratings Continued (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0041

uThree-Phase 600 V Class Drive Models 5A0125 to 5A0242Table A.9 Power Ratings Continued (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0125

A.2 Drive SpecificationsNote: 1. Perform rotational Auto-Tuning to obtain the performance specifications given below.2. For optimum performance life o

503 6606070809010025% ED (or 15 min)40% ED (or 20 min)60% ED (or 40 min)Frequency (Hz)Continuous operationTorque(%)20Figure i.2 Allowable Load Charact

Item SpecificationProtectionFunctionsMomentary Power LossRide-ThruImmediately stop after 15 ms or longer power loss <6> .Continuous operation du

A.3 Drive Watt Loss DataTable A.10 Watt Loss 200 V Class Three-Phase ModelsDrive ModelNormal DutyRated Amps (A) <1>Heatsink Loss (W) Interior Un

Drive ModelNormal DutyRated Amps (A) <1>Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)4A0414 414 3443 1295 47384A0515 515 4850 1668 651

Parameter ListThis appendix contains a full listing of all parameters and settings available in the drive.B.1 A: INITIALIZATION PARAMETERS...

B.1 A: Initialization ParametersTable B.1 Icons Used in Parameter DescriptionsIcon DescriptionParameter can be changed during run.The A parameter grou

B.2 b: ApplicationApplication parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions, PIDcontrol, the

No.(Addr.Hex)Name Description Values Pageb2-04(18C)DC Injection Braking Timeat StopSets DC Injection Braking time at stop. Default: 0.50 sMin.: 0.00Ma

ub4: Timer FunctionNo.(Addr.Hex)Name Description Values Pageb4-01(1A3)Timer Function On-DelayTimeSets the on-delay and off-delay times for a digital t

No.(Addr.Hex)Name Description Values Pageb5-14(1B2)PID Feedback LossDetection TimeSets a delay time for PID feedback loss. Default: 1.0 sMin.: 0.0Max.

No.(Addr.Hex)Name Description Values Pageb5-42(161)PI Output 2 CalculationMode0: Linear - the monitor displays PID output1: Square root - the monitor

Submersible MotorThe rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Usea mot

No.(Addr.Hex)Name Description Values Pageb5-94(B94)<1>EZ Wake-up LevelWhen b5-95 is set to 0 (Absolute), the drive wakes-up when the PID Feedbac

B.3 C: TuningC parameters are used to adjust the acceleration and deceleration times, S-curves, torque compensation, and carrier frequencyselections.u

uC3: Slip CompensationNo.(Addr.Hex)Name Description Values PageC3-01(20F)Slip Compensation GainSets the gain for the motor slip compensation function

B.4 d: ReferencesReference parameters set the various frequency reference values during operation.ud1: Frequency ReferenceNo.(Addr.Hex)Name Descriptio

No.(Addr.Hex)Name Description Values Paged1-17(292)Jog Frequency ReferenceSets the Jog frequency reference. Setting units are determined by parametero

No.(Addr.Hex)Name Description Values Paged4-05(2AC)Frequency Reference BiasOperation Mode Selection(Up/Down 2)0: Bias value is held if no input Up 2 o

B.5 E: Motor ParametersuE1: V/f PatternNo.(Addr.Hex)Name Description Values PageE1-01(300)Input Voltage SettingThis parameter must be set to the power

uE2: Motor 1 ParametersNo.(Addr.Hex)Name Description Values PageE2-01(30E)Motor Rated CurrentSets the motor nameplate full load current in amps. Autom

No.(Addr.Hex)Name Description Values PageF4-08(398)Terminal V2 Signal Level0: 0 to 10 V1: -10 to 10 VDefault: 0Range: 0, 1–uF6, F7: Communication Opti

No.(Addr.Hex)Name Description Values PageF6-30(3CB)PROFIBUS-DP NodeAddressSets the node address. Default: 0Min.: 0Max.: 125–F6-31(3CC)PROFIBUS-DP Clea

Copyright © 2012 YASKAWA AMERICA, INC. All rights reserved.No part of this publication may be reproduced, stored in a retrieval system, or transmitte

uDrive Label Warning ExampleAlways heed the warning information listed in Figure i.3 in the position shown in Figure i.4.WARNINGRead manual before ins

No.(Addr.Hex)Name Description Values PageF6-64 toF6-71(3DF to3C8)ReservedReserved for Dynamic I/O Assembly Parameters.– –F7-01(3E5)<2>IP Address

No.(Addr.Hex)Name Description Values PageF7-22(3FA)EtherNet/IP Time ScalingSets the scaling factor for the time monitor in EtherNet/IP Class ID 2AHObj

B.6 H Parameters: Multi-Function TerminalsH parameters assign functions to the multi-function input and output terminals.uH1: Multi-Function Digital I

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction Description Page9 Baseblock command (N.C.) Open: No drive output –A Accel/decel ramp ho

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction Description Page41Reverse run command(2-Wire sequence)Open: StopClosed: Reverse runNote

uH2: Multi-Function Digital OutputsNo.(Addr.Hex)Name Description Values PageH2-01(40B)Terminal M1-M2 functionselection (relay)Refer to H2 Multi-Functi

H2 Multi-Function Digital Output SettingsH2-ooSettingFunction Description Page1E Restart enabled Closed: An automatic restart is performed –1F Motor o

No.(Addr.Hex)Name Description Values PageH3-05(413)Terminal A3 Signal LevelSelection0: 0 to 10 V1: -10 to 10 V2: 4 to 20 mA3: 0 to 20 mANote: Use Jump

H3 Multi-Function Analog Input Settings H3-ooSettingFunction Description Page6 DC Injection Braking current 10 V = Drive rated current –7Overtorque/un

uH5: MEMOBUS/Modbus Serial CommunicationNo.(Addr.Hex)Name Description Values PageH5-01(425)<1>Drive Node AddressSelects drive station node numbe

ReceivingThis chapter explains how to inspect the drive upon receipt, and gives an overview of the differentenclosure types and components.1.1 MODEL N

No.(Addr.Hex)Name Description Values PageH6-05(430)Pulse Train Input Filter TimeSets the pulse train input filter time constant.Default: 0.10 sMin.: 0

B.7 L: Protection FunctionL parameters provide protection to the drive and motor, including control during momentary power loss, Stall Prevention,freq

No.(Addr.Hex)Name Description Values PageL2-05(489)Undervoltage DetectionLevel (Uv1) Sets the DC bus undervoltage trip level.Default: 190 Vdc<2>

No.(Addr.Hex)Name Description Values PageL3-05(493)Stall Prevention Selectionduring Run 0: Disabled. Drive runs at a set frequency. A heavy load may c

No.(Addr.Hex)Name Description Values PageL4-04(49C)Speed Agreement DetectionWidth (+/-) L4-04 sets the hysteresis or allowable margin for speed detect

No.(Addr.Hex)Name Description Values PageL6-04(4A4)Torque DetectionSelection 20: Disabled1: oL4 detection only active during speed agree, operation co

No.(Addr.Hex)Name Description Values PageL8-19(4BF)Frequency Reduction Rateduring Overheat Pre-Alarm Specifies the frequency reference reduction gain

B.8 n: Special AdjustmentThe n parameters adjust more advanced performance characteristics such as Hunting Prevention, High Slip Braking, andOverexcit

B.9 o: Operator-Related SettingsThe o parameters set up the digital operator displays.uo1: Digital Operator Display SelectionNo.(Addr.Hex)Name Descrip

No.(Addr.Hex)Name Description Values Pageo1-15(3107)Frequency Reference andFrequency Related MonitorCustom Units 3Sets the third character of the cust

1.1 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive:• Inspect the drive for damage.If the drive appears d

No.(Addr.Hex)Name Description Values Pageo4-03(50E)Cooling Fan Operation TimeSetting Sets the value of the fan operation time monitor U4-03 in units

B.10 S: Special ApplicationuS1: Dynamic Noise Control FunctionNo.(Addr.Hex)Name Description Values PageS1-01(3200)Dynamic Audible NoiseControl Functio

No.(Addr.Hex)Name Description Values PageS2-06(320B)Sequence Timer 2 StartTimeSets the start time for timer 2. The value must be set less than or equa

No.(Addr.Hex)Name Description Values PageS2-17(3216)Sequence Timer 4 Stop TimeSets the stop time for timer 4. The value must be set greater than or eq

No.(Addr.Hex)Name Description Values PageS3-04(321D)Secondary PI UnitSelectionSets the units for the secondary PI control function.0: Inch of water (W

uS6: P1000 ProtectionNo.(Addr.Hex)Name Description Values PageS6-01(3236)Emergency Override Speed Sets the speed command used in emergency override mo

B.11 T: Motor TuningEnter data into the following parameters to tune the motor and drive for optimal performance.uT1: Induction Motor Auto-TuningNo.(A

B.12 U: MonitorsMonitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.uU1: Operation St

No.(Addr.Hex)Name Description Analog Output Level UnitU1-12(4B)Drive Status Verifies the drive operation status.U1 - 12=00000000During runDuring zero-

<3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives

CIMR- P U 2 A0021 FA ADriveP1000 SeriesNo.Enclosure Type <1> Design Revision OrderNo.CustomizedSpecificationsA Standard modelIP00/OpenTypeFIP

uU3: Fault HistoryNo.(Addr.Hex)Name Description Analog Output Level UnitU3-01 toU3-04(90 to 93(800 to803))First to 4th Most RecentFault Displays the f

No.(Addr.Hex)Name Description Analog Output Level UnitU3-41(301F)Time Hours and Minutesat 7th Most Recent FaultDisplays the time when the seventh most

No.(Addr.Hex)Name Description Analog Output Level UnitU4-13(7CF)Peak Hold Current Displays the highest current value that occurred during run.No signa

uU5: PID MonitorsNo.(Addr.Hex)Name Description Analog Output Level UnitU5-01(57)PID Feedback 1 Displays the PID feedback value.10 V: 100%0.01%<1>

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Standards ComplianceThis appendix explains the guidelines and criteria for maintaining CE and UL standards.C.1 EUROPEAN STANDARDS...

C.1 European StandardsFigure C.1 CE MarkThe CE mark indicates compliance with European safety and environmental regulations. It is required for engagi

Drive ModelFuse TypeManufacturer: BussmannModel Fuse Ampere Rating (A)2A0138 FWH-350A 3502A0169 FWH-400A 4002A0211 FWH-400A 4002A0250 FWH-600A 6002A03

Drive ModelFuse TypeManufacturer: BussmannModel Fuse Ampere Rating (A)5A0062 <1>FWP-250A 2505A0077 <1>FWP-250A 2505A0099 <1>FWP-250A

WARNING! Electrical Shock Hazard. Because the leakage current exceeds 3.5 mA in models 4A0414 to 4A1200, IEC/EN61800-5-1 states that either the power

nThree-Phase 400 V ClassDrive Model Max. Motor Capacity kW (HP) Rated Output Current A4A0002 0.75 (0.75) 2.14A0004 1.5 (2) 4.14A0005 2.2 (3) 5.44A0007

Three-Phase 200 V / 400 V ClassABCDEBFGHIJKA – Make sure the ground wire isgroundedB – Grounding surface (remove any paintor sealant)C – Metal plateD

nEMC FiltersInstall the drive with the EMC filters listed in Table C.2 to comply with the EN61800-3 requirements.Table C.2 EN61800-3 FiltersDrive Mode

Drive ModelFilter Data (Manufacturer: Schaffner)Type Rated Current (A) Weight (lb)Dimensions[W x D x H] (in)Y x X (in) Figure4A0930FS5972-600-99 <1

Drive ModelDC Link ChokesModel Rating400 V Three-Phase Units4A0002UZDA-B3.2 A28 mH4A0004Note: DC link chokes are not required for other models to comp

C.2 UL and CSA StandardsuUL Standards ComplianceThe UL/cUL mark applies to products in the United States and Canada. It indicates that UL has performe

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine

Drive ModelNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse Rating Amps<3>

Mechanical InstallationThis chapter explains how to properly mount and install the drive.2.1 MECHANICAL INSTALLATION...

nLow Voltage Wiring for Control Circuit TerminalsWire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local codes fo

nL1-01: Motor Overload Protection SelectionThe drive has an electronic overload protection function (oL1) based on time, output current, and output fr

uPrecautionary Notes on External Heatsink (IP00/Open Type Enclosure)When using an external heatsink, UL compliance requires covering exposed capacitor

ABCDEA – Drive (outside panel)B – Drive (inside panel)C – Opening to capacitorsD – Installation screwsE – Capacitor coverFigure C.9 Capacitor CoverABC

Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.Date of PublicationRevisionNumberSect

YASKAWA AMERICA, INC.2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http://

2.1 Mechanical InstallationThis section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.uInst

nSingle Drive InstallationFigure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsin

Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drivesside-by-side. Refer to Top Protec

nVertical Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A1200Models 2A0360, 2A0415, and 4A0250 to 4A0675When vertical suspension of the dr

uQuick ReferenceEasily Set Parameters for Specific ApplicationsPreset parameter defaults are available for setting up applications. Refer to Applicati

3.Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.4.Lower the drive when ready to install in the encl

nIP20/NEMA Type 1 Enclosure DrivesNote: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEM

Drive Model FigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 dDimensions below are the dimensions of IP00/Open Type models after

Table 2.4 Dimensions for IP20/NEMA Type 1 Enclosure: 600 V ClassDrive Model FigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d5A0

IP20/NEMA Type 1 Enclosure Conduit Bracket DimensionsØd5Ød6Ød7DWWW1W1D2D3Figure 2Figure 1Figure 4Figure 3Figure 6Figure 5D1D2W WW1 W1D1D3DW WW1 W1W2 W

Drive Model FigureDimensions mm (in)Diameter mm (in)W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d72A0018F243(1.7)56(2.2)38(1.5)– – –41(1.6)71(2.8)79(3.1)–36(1.4

Drive Model FigureDimensions mm (in)Diameter mm (in)W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d74A0139F7111(4.4)109(4.3)56(2.2)15(0.6)30(1.2)66(2.6)119(4.7)10

nIP00/Open Type Enclosure DrivesFigure 1W14-dH1HH2Max W2Wt2t1D1DD1Dt2H1H2H4-dW1WMax W2t1Figure 2D1DWH1H2H6-dt2Figure 3t1W1W3W3Max W2Max W2Max W2Max W2

Table 2.7 Dimensions for IP00/Open Type Enclosure: 400 V ClassDriveModelFigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d4A0208A<

IP20/NEMA Type 1 Kit SelectionCustomers may convert IP00/Open Type models to IP20/NEMA Type 1 enclosures. Refer to Table 2.9 to select the appropriate

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2.1 Mechanical InstallationThis Page Intentionally Blank40YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide

Electrical InstallationThis chapter explains proper procedures for wiring the control circuit terminals, motor, and powersupply.3.1 STANDARD CONNECTIO

3.1 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure 3.1. It is possible to set and run the drive via the digita

+-+++Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminalsDC link choke(option)U X+-++++－U XS1S2

<2> Set L8-55 to 0 to disable the protection function of the built-in braking transistor of the drive when using an optional regenerativeconvert

3.2 Main Circuit Connection DiagramRefer to diagrams in this section when wiring the main circuit of the drive. Connections may vary based on drive ca

uThree-Phase 200 V Class Models 2A0169 to 2A0211Three-Phase 400 V Class Models 4A0088 to 4A0139Three-Phase 600 V Class Models 5A0062 to 5A0099+1–R/L1S

uThree-Phase 400 V Class Models 4A0930, 4A1200+1–R/L1S/L2T/L3R1/L11S1/L21T1/L31U/T1V/T2W/T3+3+24 VPower SupplyDC linkchokeRelayGate boardControlboardO

nConnection Diagram+ 1−3+−U/T1V/T2W/T3R/L1S/L2T/L3R1/L11S1/L21T1/L31U1V1W1W2 V2 U2Braking Unit(option)Braking Resistor Unit(option)MotorFigure 3.8 Con

3.3 Terminal CoverFollow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.uMode

Table of ContentsQUICK REFERENCE... 3i. PREFACE & GENERAL SAF

uModels 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (IP00/Open TypeEnclosure)nRemoving the Terminal Cover1.Loosen the screws on the termi

3.4 Digital Operator and Front CoverDetach the digital operator from the drive for remote operation or when opening the front cover to install an opti

HookHookFront coverinstallation screwFree hooks on bothsides of the coverFigure 3.18 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200)4.U

nReattaching the Front CoverModels 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032Reverse the instructions given in Remove the Front Cover (2

3.5 Top Protective CoverDrive models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 are designed to IP20/NEMA Type 1specifications with a pr

3.6 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely and properly wire the main circuit inth

Table 3.2 Input Fuses for Models 4A0930 and 4A1200VoltageClassModelSelection Input Fuse (Example)Input Voltage CurrentPre-arcI2t (A2s)Model Manufactur

uMain Circuit Wire Gauges and Tightening TorqueUse the tables in this section to select the appropriate wires and crimp terminals.Gauges listed in the

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0030R/L1, S/L2, T/L3 8 10 to 6M42.1 to 2.3(18.6

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0250R/L1, S/L2, T/L3 3/0 × 2P 3/0 to 300M1232 t

Three-Phase 400 V Class Models 4A0930, 4A1200... 4712-Phase Rectification ...

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0018R/L1, S/L2, T/L3 10 12 to 6M42.1 to 2.3(18.

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0139R/L1, S/L2, T/L3 3/0 1/0 to 4/0M1018 to 23(

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0930R/L1, S/L2, T/L3, R1/L11, S1/L21,T1/L314/0

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)5A00275A0032R/L1, S/L2, T/L3 6 6 to 4M65.4 to 6.0

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)5A0242R/L1, S/L2, T/L3 400 2/0 to 600M1232 to 40(

Figure 3.24 Multiple Drive WiringnWiring the Main Circuit TerminalWARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiri

3.7 Control Circuit WiringuControl Circuit Terminal Block FunctionsDrive parameters determine which functions apply to the multi-function digital inpu

nOutput TerminalsTable 3.8 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function output.T

uTerminal ConfigurationThe control circuit terminals are arranged as shown in Figure 3.27.E(G) IG R+ R- S+ S-S1 S2 S3 S4 S5 S6 S7 S8 SN SC SPV+ AC A1

nFerrule-Type Wire TerminalsYaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire endswith insulated s

4.7 Auto-Tuning...118Types of Au

ABCDPreparing wireterminal endsA – Loosen screw to insert wire.B – Single wire or stranded wireC – Avoid fraying wire strands whenstripping insulation

3.8 Control I/O ConnectionsuSinking/Sourcing Mode for Digital InputsUse the wire jumper between terminals SC and SP or SC and SN to select between Sin

uUsing the Pulse Train OutputThe pulse train output terminal MP can supply power or be used with an external power supply.NOTICE: Connect peripheral d

VIA1 A2 A3Jumper S1Figure 3.34 Terminal A2 Set to Current Input; A1 and A3 Set to Voltage InputTable 3.13 Jumper S1 SettingsSetting DescriptionV (

3.9 Connect to a PCThis drive is equipped with a USB port (type-B).The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold se

3.10 Wiring ChecklistNo. Item Page(s)Drive, Peripherals, Option Cards1 Check drive model number to ensure receipt of correct model. 222 Make sure you

No. Item Page(s)24 Pick up all wire clippings. –25 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –26

Start-Up Programming & OperationThis chapter explains the functions of the digital operator and how to program the drive for initialoperation.4.1

4.1 Using the Digital OperatorUse the digital operator to enter Run and Stop commands, edit parameters, and display data including fault and alarminfo

uLCD Display]6541 2 3789Figure 4.2 LCD DisplayTable 4.1 Display and ContentsNo. Name Display Content1 Operation Mode MenusMODE Displayed when in Mode

A.1 Power Ratings ...170Three-Phase

No. Name Display Content9Function Key 1(F1)JOGPressing F1 executes the Jog function.HELPPressing F1 displays the Help menu.←Pressing F1 scrolls the cu

uMenu Structure for Digital Operator- MODE -U1-01= 0.00HzU1-02= 0.00HzU1-03= 0.00ADRVFREF (OPR)Rdy-MONITR-FREF (d1-01)U1-01= 000.00Hz<3><4

4.2 The Drive, Programming, and Clock Adjustment ModesThe drive has a Drive Mode to operate the motor, a Programming Mode to edit parameter settings,

Verifying the New Time SettingAfter pressing ENTER , the display will indicate “Entry accepted” and the new time value will be saved to the Real-TimeC

Procedure Display3 Press the ENTER key to enter select the parameter setting mode.- PRMSET - PRGALMInitializationA1-00 = 0Select LanguageFWDALM4 Use

uChanging Parameter Settings or ValuesThis example explains changing C1-02 (Deceleration Time 1) from 10.0 seconds (default) to 20.0 seconds.Step Di

nSetup Group ParametersTable 4.6 lists the parameters available by default in the Setup Group. Selecting an Application Preset in through initializati

nUsing the LO/RE Key on the Digital OperatorStep Display/Result1. Turn on the power to the drive. The initial display appears.- MODE -U1-01= 0.00Hz

4.3 Start-Up FlowchartFigure 4.5 summarizes steps required to start the drive and gives quick references to help familiarize the user with start-uppro

4.4 Powering Up the DriveuPowering Up the Drive and Operation Status DisplaynPowering Up the DriveReview the following checklist before turning the po

L1: Motor Protection ... 211L2: M

4.5 Application SelectionApplication Presets are available to facilitate drive setup for commonly used applications. Selecting one of these Applicatio

4.6 Basic Drive Setup AdjustmentsThis section explains the basic settings required for initial drive operation. Checking these basic parameter setting

nb1-01: Frequency Reference Selection 1Selects the frequency reference source 1 for the REMOTE mode.Note: 1. If a Run command is input to the drive bu

DriveA1 Analog Input 10 or 4 to 20 mAAC Analog input common+V10.5 V, 20 mA power supplyA2 Analog Input 2A3 Analog Input 3Jumper S1A1/A2/A3 Voltage/Cur

Setting 2: MEMOBUS/Modbus CommunicationsThis setting requires entering the Run command via serial communications by connecting the RS-485/422 serialco

Motor coastsDC Injection Braking with the current set in b2-02Run commandOutput frequencyON OFFMotor speedMinimum Baseblock Time (L2-03)Figure 4.9 D

Min output frequency100%(Max output frequency)Output frequency when Stop command was enteredRun wait time tActive deceleration timeMin Baseblock Time

Parameter b5-91, EZ Minimum Speed, acts as a lower limit on the PID output. This value is internally limited to the highervalue between b5-34 or d2-02

Wake-up LevelreachedWake-up Timer expiredSleep LevelreachedSleep Timer expiredWake-up LevelreachedWake-up Timer expiredWake-up LevelreachedWake-up Lev

No. Name Description Valuesb5-92<1>EZ Sleep LevelThe drive will go to sleep when the drive output frequency (or speed) is at or belowthis level