Yaskawa RC5 Converter User Manual

YASKAWA - RC5Power Regenerative UnitInstruction ManualMANUAL NO. TOEP C710656 01CModels: 200 V Class, Three-Phase Input: 3.7 to 37 kW400 V Class, Th

i.3 Notes for Safe Operation8 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual◆ Warning LabelA warning label is displayed on the

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 111ReceivingThis chapter describes how to verify the RC5 after delivery to the use

12 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual1.1 Section Safety1.1 Section SafetyCAUTION Do not install or operate any power

1.2 Inspection CheckpointsYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 131.2 Inspection Checkpoints◆ Receiving Checkpoints Ta

1.2 Inspection Checkpoints14 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualThis page intentionally blank.

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 152InstallationThis chapter describes the configuration, location and space when m

16 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual2.1 Section Safety2.1 Section SafetyCAUTION Lift the cabinet by the base. When

2.2 Checking Installation SiteYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 172.2 Checking Installation Site◆ Installation Sit

18 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual2.3 Clearances2.3 ClearancesInstall the RC5 vertically and allow sufficient cle

2.4 DimensionsYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 192.4 Dimensions ◆ Models of 200 V/400 V 30 kW and LowerFigure 2.2

2 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualThis Page Intentionally BlankCopyright 2008 YASKAWA ELECTRIC CORPORATION. All

2.4 Dimensions20 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualTable 2.1 RC5 Dimensions mm (in) and Approx. Mass (kg)Note: RC5

2.5 Removing and Replacing the Front CoverYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 212.5 Removing and Replacing the Front

22 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual2.6 Removing and Replacing the LCD Monitor/Digital Operator2.6 Removing and Rep

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 233Wiring3.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual3.1 Section Safety3.1 Section SafetyW ARNING Only commence wiring after verifyi

3.2 Connection DiagramYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 253.2 Connection Diagram◆ Connection Diagram with DriveFig

26 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual3.3 Selecting Peripheral Devices3.3 Selecting Peripheral DevicesSelecting Heavy

3.3 Selecting Peripheral DevicesYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 27Table 3.2 400 V Class Input FuseNote: These f

3.3 Selecting Peripheral Devices28 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual◆ Wiring PrecautionsThe external interconnecti

3.4 Wiring Main Circuit TerminalsYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 293.4 Wiring Main Circuit Terminals◆ Required W

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 3Table of ContentsI. PREFACE...

3.4 Wiring Main Circuit Terminals30 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualTable 3.5 400 V Class Wire SizeNote: Cable s

3.4 Wiring Main Circuit TerminalsYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 31◆ Closed-Loop Connectors SizeYaskawa recommen

32 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual3.5 External Terminals3.5 External Terminals◆ Main Circuit Terminal FunctionsTa

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 334Operation4.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . .

34 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual4.1 Section Safety4.1 Section SafetyW ARNING Only turn ON the input power suppl

4.2 Checks Prior to Main Power ApplicationYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 354.2 Checks Prior to Main Power Appli

36 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual4.3 Setting the Power Supply Voltage Jumper 4.3 Setting the Power Supply Voltag

4.4 Using the Digital OperatorYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 374.4 Using the Digital OperatorThis section descr

4.4 Using the Digital Operator38 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualTable 4.1 Key FunctionNote: Except diagrams, ke

4.5 Digital Operator ModesYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 394.5 Digital Operator ModesThis section describes the

4 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual4. OPERATION...

4.5 Digital Operator Modes40 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual◆ Navigating Digital Operator ModesOnce the power re

4.5 Digital Operator ModesYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 41 Parameter Setting ExampleThe group level will be d

4.5 Digital Operator Modes42 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual◆ Operation ModeOperation mode is the mode in which

4.6 Power On/Off SequenceYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 434.6 Power On/Off SequenceRefer to Figure 4.5 when bui

44 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual4.7 Run Command Selection4.7 Run Command SelectionThis section explains the two

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 455Maintenance andInspection5.1 SECTION SAFETY . . . . . . . . . . . . . . . . . .

46 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual5.1 Section Safety5.1 Section SafetyW ARNING Never touch high-voltage terminals

5.2 Periodic Inspection and Maintenance YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 475.2 Periodic Inspection and Maintenanc

5.2 Periodic Inspection and Maintenance 48 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualThis page intentionally blank.

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 496Troubleshooting6.1 FAULT DETECTION . . . . . . . . . . . . . . . . . . . . . .

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 3iPrefaceYASKAWA’s RC5 is a power regenerative unit which has both braking and reg

50 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual6.1 Fault Detection6.1 Fault DetectionWhen the power regenerative unit detects

6.1 Fault DetectionYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 51OLInput Over LoadedPower Regenerative Unit Input OverloadPo

52 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual6.2 Minor Fault Detection6.2 Minor Fault DetectionMinor faults are a type of th

6.3 Operation ErrorsYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 536.3 Operation ErrorsAfter the parameters have been set, an

6.3 Operation Errors54 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualThis page intentionally blank.

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 557Specifications

56 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualNote: 1. Consult the factory if connecting more than one inverter to one powe

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 57Table 7.2 400 V Class SpecificationsNote: Use a power regenerative unit with l

58 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualThis page intentionally blank.

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 59AParameter List

4 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manuali.1 Conditions of Acceptabilityi.1 Conditions of Acceptability◆ NEC, CEC and UL

60 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualTable A.1 shows the items that can be monitored in operation mode. The output

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 61Fault TraceU2-01Current faultInformation on the current fault(Cannot be output)

62 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualTable A.2 Parameter ListParameter No.Parameter NameSetting RangeFactory Sett

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 63H4-01Multi-function AO (terminal AM-AC)0 to 21 5 O ASelects which monitor will

64 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manualo1-02Monitor selection after power up2 to 4 2 O ASelects which monitor will b

YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 65Table A.3 Multi-function Input FunctionsTable A.4 Multi-function Output Funct

66 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction ManualTable A.5 Multi-function Analog Output FunctionsSetting value Function (H4-0

Revision HistoryDocument revision dates and revision numbers are provided on the bottom of the back cover.Date of Publication Rev. No. Section Revised

YASKAWA AMERICA, INC.2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http://

i.2 Safety InformationYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 5i.2 Safety InformationRead this instruction manual thorou

6 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manuali.3 Notes for Safe Operationi.3 Notes for Safe Operation◆ Receiving◆ Installatio

i.3 Notes for Safe OperationYASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual 7◆ Operation◆ Maintenance and InspectionW ARNING Onl