Yaskawa iQpump1000 AC Drive Quick Start User Manual

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iQpump1000 AC Drive
Intelligent Pump Controller
Quick Start Guide
MANUAL NO. TOEP YAIP1W 01B
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: CIMR-PW
A
Models:
200 V Class: 3/4 to 175 HP ND
400 V Class: 3/4 to 1000 HP ND
600 V Class: 2 to 250 HP ND
Receiving
1
Mechanical Installation
2
Electrical Installation
3
Start-Up Programming &
Operation
4
Troubleshooting
5
Periodic Inspection &
Maintenance
6
Peripheral Devices &
Options
7
Specifications
A
Parameter List
B
MEMOBUS/Modbus
Communications
C
Standards Compliance
D
Page view 0
1 2 3 4 5 6 ... 469 470

Summary of Contents

Page 1 - Quick Start Guide

iQpump1000 AC Drive Intelligent Pump ControllerQuick Start GuideMANUAL NO. TOEP YAIP1W 01BTo properly use the product, read this manual thoroughly a

Page 2

Motor Rotation TestIn this step the motor is checked for proper direction and operation. This test is to be performed solely from the digital operator

Page 3 - Simple Setup Procedure

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting NOTES: +/- 0.02 in. [0.5 mm]2. EXPOSED HEATSINK DEPTH3. MINIMUM RECOMMENDED PAN

Page 4 - Identification and Mounting

uFlange Type Models 2A0360 and 2A0415, 4o0250 to 4o0362, and 5A0192 and 5A0242nFlange Type Exterior and Mounting DimensionsLIFTING AND EYEBOLT DETAILS

Page 5

nFlange Type Heat Loss DataTable 2.28 Models 2A0360 and 2A0415, 4o0250 to 4o0362, and 5A0192 and 5A0242Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)

Page 6 - Monitoring the iQpump

nFlange Type Terminal and Wiring SpecificationsWire gauges and tightening torques are identical to standard models. Unit: in. [mm]CONTROLCIRCUITTERMIN

Page 7

CONTROLCIRCUITTERMINALSMAIN CIRCUITTERMINALS(2) GROUNDTERMINALSSECTION A-ADETAIL ADETAIL AWire gauges and tightening torques are identical to standard

Page 8 - Start Pump System

DETAIL AUnit: in. [mm]SECTION B-BDETAIL ACONTROLCIRCUITTERMINALSMAIN CIRCUITTERMINALS(2) GROUNDTERMINALSFigure 2.58 Models 4T0250 to 4T0362Table 2.29

Page 9 - Go to Sleep

nFlange Type Panel Cutout Dimensions for External Heatsink MountingUnit: in. [mm] NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSED HEATS

Page 10 - FEEDBACK SIGNAL CHECK

uFlange Type Model 4A0414nFlange Type Exterior and Mounting DimensionsLIFTING AND EYEBOLT DETAILS(20)-MOUNTING HOLESFOR 3/8 in. [M10] SCREWSHORIZONTAL

Page 11 - HAND MODE

nFlange Type Heat Loss DataTable 2.30 Model 4A0414Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)Internal External Tota

Page 12

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUTUnit: in. [mm] NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSE

Page 13 - Table of Contents

Sleep and Anti-No-Flow (ANF) Detection NOTE: Before adjusting Anti-No-Flow operation ensure your system is regulating satisfactory while operating und

Page 14

uFlange Type Models 4A0515 and 4A0675nFlange Type Exterior and Mounting DimensionsNOTE: Maximum surrounding air temperature is 50 °C (122 °F)Unit: in.

Page 15

nFlange Type Terminal and Wiring SpecificationsCONTROLCIRCUITTERMINALSMAIN CIRCUITTERMINALS(2) GROUNDTERMINALSUnit: in. [mm]Wire gauges and tightening

Page 16

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSED HEATSINK DEP

Page 17

uFlange Type Models 4A0930 and 4A1200nFlange Type Exterior and Mounting DimensionsHORIZONTAL MOUNTING DIMM16 THREADNOTE: Maximum surrounding air tempe

Page 18

nFlange Type Terminal and Wiring SpecificationsCONTROLCIRCUITTERMINALSMAIN CIRCUITTERMINALSGROUNDTERMINALSDETAIL AUnit: in. [mm]Wire gauges and tighte

Page 19

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES:1. EXPOSED HEATSINK DEPTH2. MINIMUM RECOMMENDED PANEL THICKNESS: 10

Page 20

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat LossThis Page Intentionally Blank116YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpu

Page 21 - Preface & General Safety

Electrical InstallationThis chapter explains proper procedures for wiring the control circuit terminals, motor, and powersupply.3.1 STANDARD CONNECTIO

Page 22 - Trademarks

3.1 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure 3.1. It is possible to set and run the drive via the digita

Page 23

+-+++Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminalsDC link choke(option)U X+-++++-U XS1S2

Page 24

This Page Intentionally Blank12YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 25

<2> Set L8-55 to 0 to disable the protection function of the built-in braking transistor of the drive when using an optional regenerativeconvert

Page 26

3.2 Main Circuit Connection DiagramRefer to diagrams in this section when wiring the main circuit of the drive. Connections may vary based on drive ca

Page 27 - General Handling

uThree-Phase 200 V Class Models 2A0169 to 2A0211Three-Phase 400 V Class Models 4A0088 to 4A0139Three-Phase 600 V Class Models 5A0062 to 5A0099+1–R/L1S

Page 28 - Specialized Motors

uThree-Phase 400 V Class Models 4A0930, 4A1200+1–R/L1S/L2T/L3R1/L11S1/L21T1/L31U/T1V/T2W/T3+3+24 VPower SupplyDC linkchokeRelayGate boardControlboardO

Page 29 - Single-Phase Motor

R1/L11JumperR/L1S/L2T/L3T1/L31S1/L21Figure 3.7 Removing the Jumper3.2 Main Circuit Connection Diagram124YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQp

Page 30 - Restrictions

3.3 Terminal CoverFollow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.uMode

Page 31 - Receiving

uModels 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open TypeEnclosure)nRemoving the Terminal Cover1.Loosen the screws on the termi

Page 32 - Nameplate

3.4 HOA Keypad and Front CoverDetach the HOA keypad from the drive for remote operation or when opening the front cover to install an option card.NOTI

Page 33 - P W 2 A

HookHookFront coverinstallation screwFree hooks on bothsides of the coverFigure 3.17 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200)4.U

Page 34

nReattaching the Front CoverModels 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032Reverse the instructions given in Remove the Front Cover (2

Page 35

Table of ContentsSIMPLE SETUP PROCEDURE... 3i. PREFACE & GENERAL SAFETY...

Page 36 - 2.1 Mechanical Installation

3.5 Top Protective CoverDrive models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 are designed to IP20/NEMA Type 1specifications with a pr

Page 37 - Single Drive Installation

3.6 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely and properly wire the main circuit inth

Page 38 - Figure 2.7

Terminal TypeFunction Page200 VClassDrive Model2A0004 to2A00812A0110, 2A01382A0169 to2A0415–400 VClass4A0002 to4A00444A0058, 4A00724A0088 to4A06754A09

Page 39

uProtecting Main Circuit TerminalsnInsulation Caps or SleevesUse insulation caps or sleeves when wiring the drive with crimp terminals. Take particula

Page 40 - Remote Operation

uMain Circuit Wire Gauges and Tightening TorqueUse the tables in this section to select the appropriate wires and crimp terminals.Gauges listed in the

Page 41

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0030R/L1, S/L2, T/L3 8 10 to 6M42.1 to 2.3(18.6

Page 42 - +0.5 (0.02)

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0250R/L1, S/L2, T/L3 3/0 × 2P 3/0 to 300M1232 t

Page 43

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0018R/L1, S/L2, T/L3 10 12 to 6M42.1 to 2.3(18.

Page 44

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0139R/L1, S/L2, T/L3 3/0 1/0 to 4/0M1018 to 23(

Page 45

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0930R/L1, S/L2, T/L3, R1/L11, S1/L21,T1/L314/0

Page 46

Flange Type Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145 ... 95Flange Type Models 2A0360 and 2A0415, 4o0250 to

Page 47

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)5A00275A0032R/L1, S/L2, T/L3 6 6 to 4M65.4 to 6.0

Page 48

Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)5A0242R/L1, S/L2, T/L3 400 2/0 to 600M1232 to 40(

Page 49

Figure 3.23 Multiple Drive WiringnWiring the Main Circuit TerminalWARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiri

Page 50

3.7 Control Circuit WiringuControl Circuit Terminal Block FunctionsDrive parameters determine which functions apply to the multi-function digital inpu

Page 51

nOutput TerminalsTable 3.8 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function output.T

Page 52

uTerminal ConfigurationThe control circuit terminals are arranged as shown in Figure 3.26.E(G) IG R+ R- S+ S-S1 S2 S3 S4 S5 S6 S7 S8 SN SC SPV+ AC A1

Page 53

nFerrule-Type Wire TerminalsYaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire endswith insulated s

Page 54

ABCDPreparing wireterminal endsA – Loosen screw to insert wire.B – Single wire or stranded wireC – Avoid fraying wire strands whenstripping insulation

Page 55 - SECTION A-A

3.8 Control I/O ConnectionsuSinking/Sourcing Mode for Digital InputsUse the wire jumper between terminals SC and SP or SC and SN to select between Sin

Page 56

uTerminals A1, A2, and A3 Input Signal SelectionTerminals A1, A2, and A3 can be used to input either a voltage or a current signal. Select the signal

Page 57

4. START-UP PROGRAMMING & OPERATION... 1554.1 Drive Start-Up Preparation ...

Page 58

nTransducer WiringSimplex Pump System - Transducer Connection using Analog Input A2 (4 to 20 mA Mode)A2 used for pressure transducer. Example of retro

Page 59

Output4-20 mAOutletTransducerV+ACA2EGA2ACEGiQpump 1iQpump 2+ -External24 Vdc Power SupplySet Jumper S1 to the “I” Position (4-20 mA) for both iQpump

Page 60

uTerminal AM/FM Signal SelectionThe signal type for terminals AM and FM can be set to either voltage or current output using jumper S5 on the terminal

Page 61

3.9 Connect to a PCThis drive is equipped with a USB port (type-B).The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold se

Page 62

3.9 Connect to a PCThis Page Intentionally Blank154YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 63

Start-Up Programming & OperationThis chapter explains startup procedures, HOA keypad functions, gives instructions on programmingthe drive for ini

Page 64

4.1 Drive Start-Up PreparationTo provide the most reliable iQpump1000 drive available and to avoid any extra costs related to loss or reduction of war

Page 65

No. Item14WARNING! Always ground the ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V Class: Ground to10 Ω or less). Improper equipment g

Page 66

4.2 Powering Up the DriveReview the following table before applying power.Item to Check DescriptionPower supply voltage200 V class: Three-phase/Single

Page 67 - Figure 2.26 Model 4A0031

Display DescriptionHH:MMSet the hours and minutes, with two digits for each.Note: Set in 24-hour clock time. After initial setup, the time will displa

Page 68

Recommended Periodic Inspection... 2906.2 Periodic Maint

Page 69

Table 4.2 Manual Clock Adjustment Procedure by Setting o4-17 to 1Procedure Display1The “Clock Not Set” display will appear if the Real-Time Clock da

Page 70

Setting 0: — —No Setting (Default)Setting 1: SetWhen o4-17 is set to 1, the digital operator will show the Clock Adjustment display. In Clock Adjustme

Page 71

4.3 Using the HOA KeypadUse the HOA keypad to enter OFF commands, switch AUTO or HAND Mode, change parameters, and display data includingfault and ala

Page 72

uLCD DisplayFigure 4.3 LCD DisplayTable 4.3 Display and ContentsNo. Name Display Content1 Operation Mode MenusMODE Displayed when in Mode Selection.QM

Page 73

No. Name Display Content7Function Key 2(F2)<-MONITOR->Pressing F2 displays the next Quick Monitor.DATAPressing F2 scrolls to the next display.→P

Page 74 - SECTION A-A

AUTO LED HAND LED StateAUTOShort blink (15% duty)HANDOffAUTO mode, Ready, No run command input.AUTODouble blinkHANDOffAUTO mode, stopped by a Fast- St

Page 75

uMenu Structure for HOA Keypad- MODE -U5-99= 0.0PSIU1-02= 0.00HzU1-91= 0.0PSIDRVAuto SetpointRdy<4>- MODE -U1-01= 0.00HzU1-02= 0.00HzU1-91= 0.

Page 76

uChanging Parameter Settings or ValuesThis example explains changing C1-02 (Deceleration Time 1) from 10.0 seconds (default) to 20.0 seconds.Note: Dur

Page 77

Step Display/Result12.Press as many times as necessary to return to the initial display.- MODE -U5-99= 0.0PSIU1-02= 0.00HzU1-91= 0.0PSIDRVAuto Se

Page 78

4.4 Pump Application PresetsThe following sections list the parameters affected by the different Application Presets.Note: Setting A1-03 to 6011 (VTC

Page 79

d2: Frequency Upper/Lower Limits ... 338d3: Jump Frequen

Page 80

uParameters Displayed Depending on A1-06 SettingThe following table shows which parameters are shown on the Pump Quick Setting menu depending on the A

Page 81

4.5 iQpump Presets and FunctionsuiQpump PresetsnPump Down Level Control Application PresetThis preset allows the drive to regulate the depth of water

Page 82

Related ParametersNo. Parameter Name Setting ValuesA1-01 Access Level SelectionDefault: 2Range: 0 to 3A1-03 Initialize ParametersDefault: 0Range: 0 to

Page 83

nSuction Control via Constant Pressure w/Well Draw DownThis function enables the iQpump Controller to monitor suction pressure at the inlet of the pum

Page 84

Duplex System Example (Related Parameters)No. Parameter Name Booster Pump 1 Booster Pump 2H3-02 Terminal A1 Gain 231.3% 231.3%H3-03 Terminal A1 Bias -

Page 85

nGeothermal Mode Application PresetA geothermal well facilitates heat transfer between the earth and a known system, such as space heating, dehydratio

Page 86

Max Geothrm Speed(Q2-04)Min Geothrm Speed(Q2-03)Low Temp @ Max(Q2-05)Low Temp @ Min(Q2-06)High Temp @ Min(Q2-07)High Temp @ Max(Q2-08)Temperature ( ºF

Page 87

13.The pump can be run in HAND (LOCAL) Mode for maintenance purposes by pressing the HAND key while the driveis stopped. The HAND key acts as a start

Page 88

No. Parameter Name Setting ValuesQ2-06 Low Temperature to Run at Minimum Geothermal SpeedDefault: 65.0 °FMin.: -110.0Max.: 275.0Q2-07 High Temperature

Page 89

G eo the rm al Slee pLo w T em pe ratu re O pe rationO utpu t Frequen cyA ut o R unC omm an dG eo the rm alTem p(H 3 -0 x = 21)(U1 -8 0 )Q 2-1 0G e

Page 90

Q4: Water Level Control... 391Q5: Sucti

Page 91

G eo the rm al S lee pH igh and Lo w Tem pe rature Ope rationO utpu t Frequen cyA uto R unC omm an dG eo t he rm alTem p(H 3-0 x = 21)(U1 -8 0 )Q

Page 92

10.The motor can be run in HAND (LOCAL) Mode for maintenance purposes by pressing the HAND key while the driveis stopped. The HAND key acts as a start

Page 93

important design characteristic is that the electrical conductors are installed by the manufacturer at the length specifiedby the installer. This ensu

Page 94

11.Set Wake Level in parameter Q4-06. When the well level has reached this level (in feet) and the on-delay timer setin Q4-07 expires, the drive will

Page 95

No. Parameter Name Setting ValuesQ4-06 Wake-Up Water LevelDefault: 30.0 ftMin.: 0.0Max.: 1200.0Q4-07 Water Level Control Sleep Wake-Up TimeDefault: 1

Page 96

Related Parameters, Faults, and AlarmsNo. Parameter Name Setting ValuesP4-21 Low City Input SelectDefault: 1Range: 0, 1P4-22 Low City On-Delay TimeDef

Page 97

Related ParametersNo. Parameter Name Setting ValuesQ3-01 Output Current Limit SelectDefault: 0Range: 0, 1Q3-02 Current LimitDefault: 0.0 AMin.: 0.0Max

Page 98

No. Name Description ValuesP9-30 Lag Drive Speed Follower GainSets the gain to be applied to the speed of the current lead drive when P9-05 is setto 3

Page 99

P9-07 Lag Fixed DelayP9-07 Lag Fixed DelayDrive 1Drive 1Drive 2Drive 2Drive 3Drive 3P9-01 = 1 (Lowest Run-time)P9-08 = 0 (Output Frequency)P9-32 = 60.

Page 100 - Unit: in. [mm]

Start Up Procedure for iQpump1000 with Three Lag Pumps1.Set parameter A1-03 to 6011 (VTC Pressure Control). This will preset parameter values for thi

Page 101 - FRONT VIEW

Alarm Register Contents ... 442C.10 Ente

Page 102 - Flange Type Heat Loss Data

14.The pump can be run in a Hand (local) mode for maintenance purposes by pressing the HAND key while the drive isstopped. The HAND key acts as a star

Page 103 - Mechanical Installation

No. Parameter Name Setting ValuesU1-91 Pump Feedback No signal output availableU1-99 Anti-No-Flow Timer No signal output availablenPre-Charge Functio

Page 104

•When the “Disable Pre-Charge” digital input (H1-oo = 8C) is closed, even momentarily• When the PID feedback satisfies Pre-charge level (P4-01):Feedba

Page 105

R unC omm an dP re -C ha rg eD ua l speed – C o m plete via tim er“P re- cha r ge Active”M essage & D igital Ou tpu t(H 2-0x = A4 )Ou tpu t F r

Page 106

2.Set the maximum Setpoint Boost in parameter (P3-10). This is set in the selected system units (PSI, etc.). When ade-staging occurs and Setpoint Boos

Page 107

No. Parameter Name Setting ValuesP3-11 Setpoint Boost after De-Stage TimeDefault: 5.0 sMin.: 0.0Max.: 60.0Q1-01 PID Controller Setpoint 1Default: 0.0M

Page 108

iQPump 1000 Pressure FeedbackH3-09 = B (PID Feedback)A2P1-01 = 1 (Contactor Multiplex)M1M2LAG PUMP 1H2-01 = 80M3M4LAG PUMP 2H2-02 = 81MDMFLAG PUMP 3H

Page 109

nSoftware (MEMOBUS) Multiplexing SetupWiring the Drive RS-485 Network ConnectionsR+ R- S+ S-iQpumpRS-485 NetworkPumpR+ R- S+ S-iQpumpPumpR+ R- S+ S-iQ

Page 110

Setting the Drive Networking Parameters1.1. Set parameter H5-01, Serial Node Address, on each drive.Note: For optimal performance, use consecutive num

Page 111

• De-staging will stop the current Lead drive and restore the previous drive as the Lead drive.Multiplexing MessagesDuring multiplexing, the drive wil

Page 113

Table of ContentsThis Page Intentionally Blank20YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 114

Network State DisplayDrive is in Auto Mode, Lag operation and isholding the speed at the time it made theswitch from being a lead drive to a lag. Spee

Page 115

No. Parameter Name Setting ValuesP9-25 Highest Node AddressDefault: 08hMin.: 02hMax.: 08hP9-27 Network RecoveryDefault: 1Range: 0 to 3U9-02 Network Ac

Page 116 - This Page Intentionally Blank

Duplex System with Fine Tuning Application ExampleThe customer would like to run the second drive for 10 to 20 seconds at minimum speed then shut it o

Page 117 - Electrical Installation

(Jockey Pump)10 HPR+ S+ S-R-A2AC+VA1SNS1Drive B15 HPR+ S+ S-R-A2AC+VA1SNS1SYSTEM PRESSURE FEEDBACKDrive C15 HPR+ S+ S-R-A2AC+VA1SNS1Figure 4.24 Simpli

Page 118

Drive A25 HPR+ S+ S-R-A2AC+VA1SNS1Drive B25 HPR+ S+ S-R-A2AC+VA1SNS1SYSTEM PRESSURE FEEDBACKDrive C25 HPR+ S+ S-R-A2AC+VA1SNS1SYSTEM PRESSURE FEEDBACK

Page 119

A triplex irrigation booster system has one PM Pump (pressure maintenance) and two larger booster pumps of the samehorsepower. The customer would like

Page 120

• Low Feedback / High Feedback Detection• Not Maintaining Setpoint Detection• Loss of Prime• Low Flow / High Flow Detection• Level Control / Suction C

Page 121

4.6 Basic iQpump Setup and Application Preset ParametersThis section explains the basic settings required for initial drive operation. Checking these

Page 122

Setting 2220: 2-Wire InitializationResets parameters to default settings with digital inputs S1 and S2 configured as Forward run and Reverse run, resp

Page 123 - Application Notes

Setting 7770: General PurposeGeneral Purpose Application Preset. Refer to Pump Application Presets on page 169 for a list of parameters and default va

Page 124

Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result in fatality,personal injur

Page 125 - 3.3 Terminal Cover

Terminal Signal LevelParameter SettingsNotesSignal LevelSelectionFunction Selection Gain BiasA20 to 10 Vdc H3-09 = 0H3-10 = 0(Frequency Reference Bias

Page 126 - Removing the Terminal Cover

Setting 2: Serial CommunicationsThis setting requires entering the frequency reference via the RS-485/422 serial communications port (control terminal

Page 127 - Removing the Front Cover

No. Parameter Name Setting Range Defaultb1-02 Run Command Selection 1 0 to 3 0Setting 0: Operator (HOA keypad)This setting requires entering the Run c

Page 128 - Free hooks on both

Drive output is shut offRun commandOutput frequencyMotor speedON OFFFigure 4.31 Coast to StopNote: After a stop is initiated, any subsequent Run com

Page 129 - Reattaching the Front Cover

Setting 3: Coast to Stop with Timer (Used for Back Spin Control on Vertical Turbine Pumps)When the Run command is removed, the drive coasts to a stop.

Page 130 - 3.5 Top Protective Cover

nb5-03: Integral Time Setting (I)Sets the time constant used to calculate the integral of the PID input. The shorter the integral time set to b5-03, t

Page 131 - 3.6 Main Circuit Wiring

Table 4.19 Accel/Decel Time Selection by Digital InputAccel/Decel Time Sel. 1H1-oo = 7Accel/Decel Time Sel. 2H1-oo = 1AActive TimesAcceleration Decele

Page 132

No. Parameter NameSettingRangeDefaultH1-07 Multi-Function Digital Input Terminal S7 Function Selection 0 to 9F81 (4) <1> : HAND Mode 2H1-08 Mult

Page 133 - Insulation Barrier

No. Parameter Name Setting Range DefaultH2-01 Terminal M1-M2 Function Selection (relay) 0 to 192 37: During Frequency OutputH2-02 Terminal M3-M4 Funct

Page 134 - Three-Phase 200 V Class

Setting 30: During Torque LimitThe output closes when the motor is operating at the torque limit specified by the L7-oo parameters or an analog input.

Page 135

i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas

Page 136 - Three-Phase 400 V Class

When parameter H3-01 = 1, the motor will rotate in reverse between -10 and 2 Vdc input.2.0 V10 V-6.0 V-10 VE1-040 -100%-150%2.0 V 10 V100 %Frequency r

Page 137

Setting 3: 0 to 20 mAThe input level is 0 to 20 mA. Negative input values by negative bias or gain settings will be limited to 0%.nH3-10: Terminal A2

Page 138

Terminal AM1.View the value set to H4-05 (Terminal AM Monitor Gain) on the digital operator. A voltage equal to 100% of theparameter being set in H4-0

Page 139 - Three-Phase 600 V Class

The restart counter is incremented at each restart attempt, regardless of whether the attempt was successful. When the counterreaches the number set t

Page 140

nP1-02: System UnitsSelects the base unit in which most drive PID setpoints, scaling, monitors, limits, and faults/alarm levels will be set.Note: Set

Page 141 - Ground Wiring

No. Parameter Name Setting Range DefaultP1-03 Feedback Device Scaling 0.1 to 6000.0 145.0 PSInP1-04: Start / Draw Down LevelSets the wake up level fro

Page 142

Lo w F eedba ck D e tectio nStanda rd Acting P ID (b 5-09 = 0)Ou tpu t F requen cyAu to R unC omm an dPIDF eedba ck“Lo w F eedba ckLo w F B Sen

Page 143 - 3.7 Control Circuit Wiring

nP1-11: High Feedback LevelSets the level at which a High Feedback alarm or fault will occur. When the PID feedback rises above the P1-11 setting fort

Page 144 - Output Terminals

H igh F eedba ck D etectionInverse PID (b5 -09 = 1)Ou tpu t F requen cyAu to R unC omm an dPIDF eedba ckD uringPr e-C ha rgeP1 -11 – H igh F B

Page 145

nP2-03: Sleep Delay TimeSets the delay time after which the drive will enter sleep mode. The drive will enter sleep mode when the monitored data falls

Page 146 - Ferrule-Type Wire Terminals

• CC-Link is a trademark of CC-Link Partner Association (CLPA).• CompoNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).• DeviceNet

Page 147

No. Parameter Name Setting Range DefaultP4-03 Pre-Charge Time 0.0 to 3600.0 min 0.0 minThe following conditions must be met to enter Pre-Charge Mode:•

Page 148 - 3.8 Control I/O Connections

Run CommandPre-Charge Level 2 (P4-32)Pre-Charge Level (P4-01)PID FeedbackOutput Frequency“Pre-ChargeActive” Message& Digital Output(H2-0X = A4)P4

Page 149

R unC omm an dP re -C ha rg eC om plete via PID F eedba ck (R ever se Acting PID )“Pre-cha rge Active”M essage & D igital Ou tpu t(H 2-0x

Page 150 - Transducer Wiring

nP4-10: AUTO Mode Operator Run Power Down StorageSelects drive response to power loss with regards to the Run command. When running in AUTO Mode and u

Page 151

No. Parameter Name Setting Range DefaultP5-02 HAND Reference 1 0.0 to E1-04 40.0 HznP5-04: HAND Key Function SelectionSelects whether the HAND key on

Page 152

nQ5-11: Low Suction Pressure Behavior SelectSelects the drive response to a Low Suction Pressure condition. When the suction pressure feedback falls b

Page 153 - 3.9 Connect to a PC

4.7 Test Run with No LoaduNo-Load Operation Test RunThis section explains how to operate the drive with the motor decoupled from the load during a tes

Page 154

4.8 Test Run with Load ConnecteduTest Run with the Load ConnectedAfter performing a no-load test run, connect the motor and proceed to run the motor a

Page 155

4.8 Test Run with Load ConnectedThis Page Intentionally Blank238YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 156 - Start-Up Checklist

TroubleshootingThis chapter provides descriptions of the drive faults, alarms, errors, and messages. Guidanceinformation for troubleshooti

Page 157 - & Operation

i.2 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t

Page 158 - 4.2 Powering Up the Drive

5.1 Drive Alarms, Faults, Errors, and MessagesuTypes of Alarms, Faults, and ErrorsCheck the HOA keypad for information about possible faults if the dr

Page 159

5.2 Fault DetectionuFault Displays, Causes, and Possible SolutionsFaults are detected for drive protection, and cause the drive to stop while triggeri

Page 160

HOA Keypad Display Fault NameCEMEMOBUS/Modbus Communication ErrorControl data was not received for the CE detection time set to H5-09.Cause Possible S

Page 161

HOA Keypad Display Fault NameCPF07 orCPF08Terminal Board Connection ErrorCause Possible SolutionThere is a faulty connection between theterminal board

Page 162 - 4.3 Using the HOA Keypad

HOA Keypad Display Fault NameEF0Option Card External FaultAn external fault condition is present.Cause Possible SolutionAn external fault was received

Page 163 - LCD Display

Internal cooling fan has malfunctioned• Cycle power to the drive.• Check for fan operation.• Verify the cumulative operation time of the fan with moni

Page 164 - ALARM (ALM) LED Displays

HOA Keypad Display Fault NameHISUCHigh SuctionHigh Section PressureCause Possible SolutionThe suction pressure has fallen below thelevel set in Q5-12

Page 165

The feedback signal has dropped below thelevel set in P1-08, Low Feedback Level, forthe time set in P1-09, Low Feedback LevelFault Delay Time.This is

Page 166 - Menu Structure for HOA Keypad

HOA Keypad Display Fault NameMSLNet Master LostNet Master LostThe MEMOBUS master has been lostCause Possible SolutionNetwork Recovery is set to Fault

Page 167

Drive fails to operate properly due to noiseinterference• Review the possible solutions provided for handling noise interference.• Review the section

Page 168

uSafety Messages DANGERHeed the safety messages in this manual.Failure to comply will result in death or serious injury.The operating company is respo

Page 169 - 4.4 Pump Application Presets

HOA Keypad Display Fault NameoFb02Option Card Fault at Option Port CN5-BSame type of option card is currently connectedCause Possible SolutionAn optio

Page 170

HOA Keypad Display Fault NameoHHeatsink OverheatThe heatsink temperature exceeded the overheat pre-alarm level set to L8-02.Cause Possible SolutionSur

Page 171

Cycle times are too short duringacceleration and decelerationIncrease the acceleration and deceleration times (C1-01 through C1-04).A general-purpose

Page 172

HOA Keypad Display Fault NameoL4Overtorque Detection 2The current has exceeded the value set for Overtorque Detection 2 (L6-05) for longer than the al

Page 173

Improper parameters related to SpeedSearch (including Speed Search after amomentary power loss and after a faultrestart)• Check the settings for Speed

Page 174

HOA Keypad Display Fault NamerHBraking Resistor OverheatBraking resistor protection was triggered.Fault detection is enabled when L8-01 = 1 (disabled

Page 175

HOA Keypad Display Fault NameTdE Time Data ErrorCause Possible SolutionAn error has occurred in the Real-ClockTime function of the HOA keypad.Replace

Page 176

HOA Keypad Display Fault NameUL4Undertorque Detection 2The current has fallen below the minimum value set for torque detection (L6-05) for longer than

Page 177

HOA Keypad Display Fault NameUv2Control Power Supply Voltage FaultVoltage is too low for the control drive input power.Cause Possible SolutionIn drive

Page 178

HOA Keypad Display Fault NameWLLWater Level LossWater Level LossCause Possible SolutionAn analog input programmed for setting 23“WaterLvl/Suction” has

Page 179

WARNINGThe device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vacmaximum (200 V class)

Page 180 - G eo the rm al S lee p

5.3 Alarm DetectionuAlarm Codes, Causes, and Possible SolutionsAlarms are drive protection functions that do not necessarily cause the drive to stop.

Page 181

HOA Keypad Display Minor Fault NameBackup FdBk LostCheck/ReplaceBackup Feedback Device (H3-oo = 24) lost.Cause Possible SolutionWire-break on Analog I

Page 182 - A1 A2 A3

Communications circuitry is damaged.• Perform a self-diagnostics check.• If the problem continues, replace either the control board or the entire driv

Page 183

HOA Keypad Display Minor Fault NameEF0Option Card External FaultAn external fault condition is present.Cause Possible SolutionAn external fault was re

Page 184

HOA Keypad Display Minor Fault NameFAnInternal Fan ErrorFan or magnetic contactor failureCause Possible SolutionInternal cooling fan has malfunctioned

Page 185 - Current Limit

HOA Keypad Display Minor Fault NameGeo ParamsChk Q2-05 to Q2-08Geothermal Mode ParametersThe drive is running at the level set in Q2-03 due to an inco

Page 186

HOA Keypad Display Minor Fault NameLOPLoss of PrimeThe pump has lost its prime and P1-22 is set to 1.Cause Possible SolutionThe measured quantity of w

Page 187

HOA Keypad Display Fault NameLow WL/SP Drive DisabledLow Water Level / Suction Pressure DisabledWater Level or Suction Pressure is below the Q4-06/Q5-

Page 188 - Required Control Wiring

When P1-01 = 3, P6-01 > 0, and P9-40 = 3,the flow meter function has not received avalid flow rate from another drive that isalso running the flow

Page 189

Motor thermostat wiring is faulty (PTCinput).Repair the PTC input wiring.There is a fault on the machine side (e.g.,the machine is locked up).• Check

Page 190

4000600060 400Drive Capacity (kVA)Power SupplyCapacity (kVA)Power supply harmonics reactor requiredReactor unnecessaryFigure i.1 Installing a ReactorS

Page 191

HOA Keypad Display Minor Fault NameoL2Drive OverloadThe thermal sensor of the drive triggered overload protection.Cause Possible SolutionLoad is too h

Page 192 - P re -C ha rg e

HOA Keypad Display Minor Fault NamePoC Pump Over CycleCause Possible SolutionThe pump has exceeded the number ofcycles set in P2-10 in the time set in

Page 193

HOA Keypad Display Minor Fault NameUL3Undertorque Detection 1The current has fallen below the minimum value set for torque detection (L6-02) for longe

Page 194

HOA Keypad Display Minor Fault NameWLLWater Level LossWater Level LossCause Possible SolutionAn analog input programmed for setting 23“WaterLvl/Suctio

Page 195

5.4 Operator Programming ErrorsuOperator Programming Error Codes, Causes, and Possible SolutionsAn Operator Programming Error (oPE) occurs when a cont

Page 196 - (Contactor Multiplex)

Settings for N.C. and N.O. input for the followingfunctions were selected simultaneously:• External Search Command 1 and ExternalSearch Command 2 (61

Page 197 - Reservoir

The following simultaneous contradictorysettings:• H3-02, H3-10, or H3-06 = B (PID Feedback)while H6-01(Pulse Train Input) = 1 (PID Feedback)• H3-02,

Page 198 - 100.0PSI

One of the following contradictory settings is true:• S2-01 > S2-02• S2-06 > S2-07• S2-11 > S2-12• S2-16 > S2-17Correct the parameter sett

Page 199 - U5-99= 100.0

5.5 Auto-Tuning Fault DetectionWhen the Auto-Tuning faults shown below are detected, the fault is displayed on the HOA keypad and the motor coasts to

Page 200 - U1-01= 48.00

HOA Keypad Display Error NameEnd7 No-Load Current AlarmCause Possible SolutionsThe entered no-load current value was outside theallowable range.Check

Page 201

Magnetic Contactor InstallationNOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching

Page 202 - <1>

HOA Keypad Display Error NameEr-08 Rated Slip ErrorCause Possible SolutionsMotor data entered during Auto-Tuning wasincorrect.• Make sure the data ent

Page 203

5.6 Copy Function Related DisplaysuTasks, Errors, and TroubleshootingThe table below lists the messages and errors that may appear when using the Copy

Page 204 - Multiplexing Stop History

The drive from which the parameters were copiedand the drive to which the parameters will bewritten have different electrical specifications,capacitie

Page 205 - De-Scale/De-Ragging

5.7 HOA Keypad Display MessagesTable 5.7 lists messages and errors that may appear during normal pump operation.These messages do not trigger multi-fu

Page 206

uFault Reset MethodsWhen a fault occurs, the cause of the fault must be removed and the drive must be restarted. The table below lists the differentwa

Page 207 - A1-03: Initialize Parameters

5.8 Auto-TuninguTypes of Auto-TuningThe drive offers different types of Auto-Tuning for induction motors. Refer to the tables below to select the type

Page 208 - 3-Wire Control

uAuto-Tuning Interruption and Fault CodesIf tuning results are abnormal or the OFF key is pressed before completion, Auto-Tuning will be interrupted a

Page 209

Step Display/Result3.Press to begin setting parameters.- A.TUNE -T1-01= 2 *2*Term Resistance PRGTuning Mode SelRdyESC FWD DATA4.Press to displ

Page 210 - Selection

nStarting Auto-TuningWARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death orser

Page 211 - Figure 5.4

Periodic Inspection & MaintenanceThis chapter describes the periodic inspection and maintenance of the drive to ensure that it receivesthe proper

Page 212

Single-Phase MotorVariable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessivecurr

Page 213

6.1 InspectionPower electronics have limited life and may exhibit changes in characteristics or performance deterioration after years of useunder norm

Page 214

Inspection Area Inspection Points Corrective Action CheckedMotor Periodic InspectionOperation Check Check for increased vibration or abnormal noise.St

Page 215

6.2 Periodic MaintenanceThe drive has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance warningand eli

Page 216 - E2-04: Number of Motor Poles

nAlarm Outputs for Maintenance MonitorsAn output can be set up to inform the user when a specific components has neared its expected performance life.

Page 217

6.3 Drive ReplacementuReplacing the DriveWARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to compl

Page 218 - <2>

Figure 6.3 Remove the Terminal BoardFigure 6.4 Disconnected Removable Terminal Board4.Disconnect all option cards and options, making sure they are in

Page 219

6.3 Drive ReplacementThis Page Intentionally Blank296YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 220

Peripheral Devices & OptionsThis chapter explains option installation procedures for the drive.7.1 OPTION CARD INSTALLATION...

Page 221

7.1 Option Card InstallationThis section provides instructions on installing option cards.uPrior to Installing the OptionPrior to installing the optio

Page 222

uCommunication Option Installation ExampleRemove the front covers of the drive before installing the option. Communication options can inserted only i

Page 223 - P1-01: Pump Mode

uSimple Setup ProcedureThis procedure is a supplement to other documentation supplied with this equipment and guides the user in properly wiringthe iQ

Page 224 - P1-02: System Units

uDrive Label Warning ExampleAlways heed the warning information listed in Figure i.2 in the position shown in Figure i.3.WARNINGRead manual before ins

Page 225

NS MSKLFMTX RXFigure 7.4 Insert the Option2.Connect the ground wire (G) to the ground terminal (H) using one of the remaining provided scr

Page 226 - Setting 2: Digital out only

DABNS MSTX RXFigure 7.6 Replace the Front Covers and HOA KeypadNote: Take proper precautions when wiring the option so that the front cove

Page 227 - P1-11: High Feedback Level

7.1 Option Card InstallationThis Page Intentionally Blank302YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 228 - P2-02: Sleep Level

SpecificationsA.1 POWER RATINGS...304A.2 DRIVE SPECIFICATI

Page 229

A.1 Power RatingsuThree-Phase 200 V Class Drive Models 2A0004 to 2A0030Table A.1 Power Ratings (Three-Phase 200 V Class)Item SpecificationDrive Model

Page 230

uThree-Phase 200 V Class Drive Models 2A0040 to 2A0211Table A.2 Power Ratings Continued (Three-Phase 200 V Class)Item SpecificationDrive Model 2A0040

Page 231

uThree-Phase 200 V Class Drive Models 2A0250 to 2A0415Table A.3 Power Ratings Continued (Three-Phase 200 V Class)Item SpecificationDrive Models 2A0250

Page 232

uThree-Phase 400 V Class Drive Models 4A0002 to 4A0031Table A.4 Power Ratings (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0002 4A0004 4A

Page 233 - P5-02: HAND Reference 1

uThree-Phase 400 V Class Drive Models 4A0038 to 4A0165Table A.5 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0038

Page 234

uThree-Phase 400 V Class Drive Models 4A0208 to 4A1200Table A.6 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0208

Page 235

ReceivingThis chapter explains how to inspect the drive upon receipt, and gives an overview of the differentenclosure types and components.1.1 MODEL N

Page 236 - 4.7 Test Run with No Load

uThree-Phase 600 V Class Drive Models 5A0003 to 5A0032Table A.7 Power Ratings (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0003 5A0004 5A

Page 237 - Checklist Before Operation

uThree-Phase 600 V Class Drive Models 5A0041 to 5A0099Table A.8 Power Ratings Continued (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0041

Page 238

uThree-Phase 600 V Class Drive Models 5A0125 to 5A0242Table A.9 Power Ratings Continued (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0125

Page 239 - Troubleshooting

A.2 Drive SpecificationsNote: 1. Perform rotational Auto-Tuning to obtain the performance specifications given below.2. For optimum performance life o

Page 240

Item SpecificationProtectionFunctionsMomentary Power LossRide-ThruImmediately stop after 15 ms or longer power loss <6> .Continuous operation du

Page 241 - 5.2 Fault Detection

A.3 Drive Watt Loss DataTable A.10 Watt Loss 200 V Class Three-Phase ModelsDrive ModelNormal DutyRated Amps (A) <1>Heatsink Loss (W) Interior Un

Page 242

Drive ModelNormal DutyRated Amps (A) <1>Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)4A0414 414 3443 1295 47384A0515 515 4850 1668 651

Page 243

A.4 Drive Derating DataThe drive can be operated at above the rated temperature, altitude, and default carrier frequency by derating the drive capacit

Page 244

DriveModelWithout Additional ImpedanceWith Additional Impedance(use either DC type or AC type)Output CapacitySingle PhaseInput LoadYaskawa Reactor Par

Page 245

Table A.15 Sizing Method A, 480 V Single-Phase Input (-5% to +10%), 460 V Three-Phase MotorDriveModelWithout Additional ImpedanceWith Additional Imped

Page 246

1.1 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive:• Inspect the drive for damage.If the drive appears d

Page 247

DriveModelWithout Additional ImpedanceWith Additional Impedance(use either DC type or AC type)Output CapacitySingle PhaseInput LoadYaskawa Reactor Par

Page 248

nSingle-Phase Input Sizing Method B (86% Maximum Power of Connected Motor Size)Use single-phase input Sizing Method B for applications requiring a max

Page 249

Drive ModelOutput Capacity Single Phase Input LoadMotor Power (HP) Motor FLA Power (kVA) Current (A)4A0362 125 156 142 3084A0414 150 180 168 3654A0515

Page 250

Setting 3: External Heatsink Installation, Finless DriveDrive operation between -10 °C and +40 °C allows 100% continuous current without derating. Ope

Page 251

A.4 Drive Derating DataThis Page Intentionally Blank324YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 252

Parameter ListThis appendix contains a full listing of all parameters and settings available in the drive.B.1 A: INITIALIZATION PARAMETERS...

Page 253

B.1 A: Initialization ParametersTable B.1 Symbols and Icons Used in Parameter DescriptionsSymbol DescriptionV/fV/fParameter is ONLY available when ope

Page 254

uA2: User ParametersNo.(Addr.Hex)Name LCD Display Description Values PageA2-01 toA2-32(0106 to0125)User Parameters 1 to 32 User Param 1 - 32Recently

Page 255

B.2 b: ApplicationApplication parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions, PIDcontrol, the

Page 256

No.(Addr.Hex)Name LCD DIsplay Description Values Pageb1-16(01C5)<1>Run CommandSelection 2Run Source 2Run Source 20: Operator1: Digital Inputs2:

Page 257

CIMR- P W 2 A0021 FA ADriveP1000 SeriesNo.Enclosure Type <1> Design Revision OrderNo.CustomizedSpecificationsA Standard modelIP00/OpenTypeFIP

Page 258

No.(AddrHex.)Name LCD Display Description Values Pageb3-08(0198)Current Control Gainduring Speed Search(Speed EstimationType)Srch ACR P GainSets the p

Page 259

No.(Addr.Hex)Name LCD Display Description Values Pageb5-03(01A7)Integral Time Setting (I) PID I TimeSets the integral time for the PID controller.Defa

Page 260 - 5.3 Alarm Detection

No.(Addr.Hex)Name LCD Display Description Values Pageb5-34(019F)PID Output Lower Limit PID Out Low LimSets the minimum output possible from the PID co

Page 261

ub6: Dwell FunctionNo.(Addr.Hex)Name Description Values Pageb6-01(01B6)Dwell Reference at Start Dwell Ref @StartParameters b6-01 and b6-02 set the f

Page 262

B.3 C: TuningC parameters are used to adjust the acceleration and deceleration times, S-curves, torque compensation, and carrier frequencyselections.u

Page 263

uC3: Slip CompensationNo.(Addr.Hex)Name LCD Display Description Values PageC3-01(020F)Slip Compensation Gain Slip CompSets the gain for the motor slip

Page 264

No.(Addr.Hex)Name LCD Display Description Values PageC4-06(021A)Torque CompensationPrimary Delay Time 2Start Torq TimeOLVOLVOLVOLVSets the torque comp

Page 265

B.4 d: ReferencesReference parameters set the various frequency reference values during operation.ud1: Frequency ReferenceNo.(Addr.Hex)Name LCD Displa

Page 266

No.(Addr.Hex)Name LCD Display Description Values Paged1-14(028F)Frequency Reference 14 Reference 14Sets the frequency reference for the drive. Setting

Page 267

ud4: Frequency Reference Hold and Up/Down 2 FunctionNo.(Addr.Hex)Name LCD Display Description Values Paged4-01(0298)Frequency ReferenceHold Function S

Page 268

nThree-Phase 400 V ClassDrive Model Max. Motor Capacity kW (HP) Rated Output Current A4A0002 0.75 (0.75) 2.14A0004 1.5 (2) 4.14A0005 2.2 (3) 5.44A0007

Page 269

B.5 E: Motor ParametersuE1: V/f PatternNo.(Addr.Hex)Name LCD Display Description Values PageE1-01(0300)Input Voltage Setting Input VoltageThis paramet

Page 270

No.(Addr.Hex)Name LCD Display Description Values PageE1-04(0303)Maximum OutputFrequencyMax FrequencyThese parameters are only applicable when E1-03 is

Page 271

No.(Addr.Hex)Name LCD Display Description Values PageE2-04(0311)Number of Motor Poles Number of PolesSets the number of motor poles. Automatically set

Page 272

B.6 F: OptionsuF4: Analog Monitor Card (AO-A3)No.(Addr.Hex)Name LCD Display Description Values PageF4-01(0391)Terminal V1 MonitorSelectionAO Ch1 Selec

Page 273

uF6, F7: Communication Option CardParameters F6-01 through F6-03 and F6-06 through F6-08 are used for DeviceNet and PROFIBUS-DP options. Otherparamete

Page 274

No.(Addr.Hex)Name LCD Display Description Values PageF6-51(03C2)DeviceNetCommunication SpeedDN Baud Rate0: 125 kbps1: 250 kbps2: 500 kbps3: Set from N

Page 275

No.(Addr.Hex)Name LCD Display Description Values PageF7-06(03EA)Subnet Mask 2 Subnet Mask 2Sets the second most significant octet of network static Su

Page 276

B.7 H Parameters: Multi-Function TerminalsH parameters assign functions to the multi-function input and output terminals.uH1: Multi-Function Digital I

Page 277

No.(Addr.Hex)Name LCD Display Description Values PageH1-28(02DE)External Fault 8 DelayTimeEF8 Delay TimeSets the amount of time delay applied to the E

Page 278

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction LCD Display Description Page1AAccel/decel timeselection 2Multi-Acc/Dec 2Used in conjunc

Page 279

Mechanical InstallationThis chapter explains how to properly mount and install the drive.2.1 MECHANICAL INSTALLATION...

Page 280

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction LCD Display Description Page51 Sequence Timer Disable SeqTimer DisableClosed: Drive ign

Page 281

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction LCD Display Description Page89Volute-ThermostatNormally ClosedVolute-TStat NCFunction a

Page 282

uH2: Multi-Function Digital OutputsNo.(Addr.Hex)Name LCD Display Description Values PageH2-01(040B)Terminal M1-M2function selection(relay)M1-M2 Func S

Page 283

H2 Multi-Function Digital Output SettingsH2-ooSettingFunction LCD Display Description Page15 Frequency detection 3 Freq Detect 3Closed: When the drive

Page 284 - Fault Reset Methods

H2 Multi-Function Digital Output SettingsH2-ooSettingFunction LCD Display Description Page71Secondary PI FeedbackLowPI2 Feedback LowClosed: PI2 feedba

Page 285 - 5.8 Auto-Tuning

H2 Multi-Function Digital Output SettingsH2-ooSettingFunction LCD Display Description Page9D High Suction High SuctionClosed: The suction pressure has

Page 286 - Auto-Tuning Operation Example

No.(Addr.Hex)Name LCD Display Description Values PageH3-11(0419)Terminal A2 GainSettingTerminal A2 GainSets the level of the input value selected in H

Page 287 - Entry Accepted

H3 Multi-Function Analog Input Settings H3-ooSettingFunction LCD Display Description PageF Through mode Not UsedSelect this setting when using the ter

Page 288 - Starting Auto-Tuning

No.(Addr.Hex)Name LCD Display Description Values PageH4-04(0420)Multi-Function AnalogOutput Terminal AMMonitor SelectionTerminal AM SelSelects the dat

Page 289

No.(Addr.Hex)Name LCD Display Description Values PageH5-11(043C)CommunicationsENTER FunctionSelectionEnter CommandSel0: Enter Required1: No EnterRequi

Page 290 - 6.1 Inspection

2.1 Mechanical InstallationThis section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.uInst

Page 291 - Maintenance

B.8 L: Protection FunctionL parameters provide protection to the drive and motor, including control during momentary power loss, Stall Prevention,freq

Page 292 - 6.2 Periodic Maintenance

No.(Addr.Hex)Name LCD Display Description Values PageL1-19(0444)Operation at ThermistorDisconnect (THo)(NTC)Tho Stop selDetermines drive response when

Page 293 - Related Drive Parameters

No.(Addr.Hex)Name LCD Display Description Values PageL2-10(048E)KEB Detection Time(Minimum KEB Time)KEB Detect TimeSets the time to perform KEB Ride-T

Page 294 - 6.3 Drive Replacement

No.(Addr.Hex)Name LCD Display Description Values PageL3-11(04C7)OvervoltageSuppression FunctionSelection OV Inhibit Sel0: Disabled1: EnabledEnables or

Page 295 - Installing the Drive

No.(Addr.Hex)Name LCD Display Description Values PageL4-05(049D)Frequency ReferenceLoss DetectionSelection Ref Loss Sel0: Stop1:Run@L4-06PrevRef0: Sto

Page 296

uL6: Torque DetectionNo.(Addr.Hex)Name LCD Display Description Values PageL6-01(04A1)Torque DetectionSelection 1Torq Det 1 Sel0: Disabled1: OL Alm at

Page 297

uL7: Torque LimitNo.(Addr.Hex)Name LCD Display Description Values PageL7-01(04A7)Forward Torque Limit Torq Limit FwdOLVOLVOLVOLVSets the torque limit

Page 298 - 7.1 Option Card Installation

No.(Addr.Hex)Name LCD Display Description Values PageL8-12(04B8)Ambient TemperatureSetting Ambient TempEnter the ambient temperature. This value adjus

Page 299

B.9 n: Special AdjustmentThe n parameters adjust more advanced performance characteristics such as Hunting Prevention, High Slip Braking, andOverexcit

Page 300 - TX RX

No.(Addr.Hex)Name LCD Display Description Values Pagen3-04(058B)High-Slip BrakingOverload Time HSB OL TimeV/fV/fSets the time required for an HSB over

Page 301

nSingle Drive InstallationFigure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsin

Page 302

B.10 o: Operator-Related SettingsThe o parameters set up the HOA keypad displays.uo1: HOA Keypad Display SelectionNo.(Addr.Hex)Name LCD Display Descri

Page 303 - Appendix: A

No.(Addr.Hex)Name LCD Display Description Values Pageo1-12(0522)Home Help Text Top Help on Home0: Disabled1: EnabledSwitches the top line of the Home

Page 304 - A.1 Power Ratings

uo3: Copy FunctionNo.(Addr.Hex)Name LCD Display Description Values Pageo3-01(0515)Copy FunctionSelectionCOPY SELECT0: COPY SELECT1: INV→OP READ2: OP→I

Page 305 - Specifications

B.11 P: Pump ParametersuP1: Pump BasicNo.(Addr.Hex)Name LCD Display Description Values PageP1-01(0C00)Pump ModePump Mode0: Drive Only1: Contactor Lag3

Page 306

No.(Addr.Hex)Name LCD Display Description Values PageP1-10(0C09)Low FeedbackSelectionLow FB Sel0: Fault1: Alarm2: Digital OutputSelects drive response

Page 307

No.(Addr.Hex)Name LCD Display Description Values PageP1-24(0C17)<5>Level at Full Speed Level @ Full SpdWhen set greater than 0, this level is us

Page 308

No.(Addr.Hex)Name LCD Display Description Values PageP2-07(0C6A)Sleep Boost MaximumTimeSleepBoost MaxTmSets the amount of time that the system (feedba

Page 309

uP3: Contactor MultiplexingNo.(Addr.Hex)Name LCD Display Description Values PageP3-00(0CC7)Number of Lag Pumps Num of Lag PumpsSets the number of lag

Page 310

No.(Addr.Hex)Name LCD Display Description Values PageP3-08(0CCF)Shutdown Pump DeltaLevelShdn Pump D-LvlSets the level used for the multiplex pumping o

Page 311

No.(Addr.Hex)Name LCD Display Description Values PageP3-40(0CEF)Pre-Charge Lag PumpSelectPrecharge LagSel0: Disabled2: Pump2 (H2-0X=80)3: Pump3 (H2-0X

Page 312

Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drivesside-by-side. Refer to Top Protec

Page 313 - A.2 Drive Specifications

No.(Addr.Hex)Name LCD Display Description Values PageP4-03(0CFC)Pre-Charge Time Pre-Charge TimeSets the maximum allowed Pre-Charge time.When P1-01 is

Page 314 - 2 <9>

No.(Addr.Hex)Name LCD Display Description Values PageP4-24(0D11)Low City Alarm TextLow City Alarm Txt0: Low Cty Pressure1: Low Suction Pres2: Low Watr

Page 315 - A.3 Drive Watt Loss Data

No.(Addr.Hex)Name LCD Display Description Values PageP5-05(0D30)HAND Reference 2 HAND Reference 2Sets the frequency reference used when HAND Mode 2 is

Page 316

No.(Addr.Hex)Name LCD Display Description Values PageP6-05(0D62)Flow AccumulationResetFlow Accum ResetResets the accumulated flow and returns monitors

Page 317 - A.4 Drive Derating Data

No.(Addr.Hex)Name LCD Display Description Values PageP6-18(0D6F)High Flow DetectionDelay TimeHigh Flow TimeSets the length of time that the flow rate

Page 318

No.(Addr.Hex)Name LCD Display Description Values PageP7-08(0D98)Anti-Jam Release Time AJ Release TimeSets the length of time that the current must fal

Page 319

No.(Addr.Hex)Name LCD Display Description Values PageP9-04(0DF7)Alternation ModeAlternation Mode0: FIFO Auto1: FIFO Forced2: LIFO3: FIFO @ SleepDeterm

Page 320

No.(Addr.Hex)Name LCD Display Description Values PageP9-14(0E01)Remove Delta Level Remove Delta LvlWhen P9-12 is set to 1, this parameter sets the lev

Page 321

No.(Addr.Hex)Name LCD Display Description Values PageP9-27(0E0E)Network RecoveryNetwork Recovery0: Automatic1: Slave/Resume2: Slave/Stop3: Fault MSLDe

Page 322 - Parameter Settings

No.(Addr.Hex)Name LCD Display Description Values PageP9-51(0E26)Low Water Level/Suction Pressure Turn-Off MethodLow WL Turn-Off0: Disabled1: EnabledDe

Page 323 - Altitude Derating

nVertical Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A1200Models 2A0360, 2A0415, and 4A0250 to 4A0675When vertical suspension of the dr

Page 324

B.12 Q: PID Controller ParametersuQ1: Preset SetpointNo.(Addr.Hex)Name LCD Display Description Values PageQ1-01(0E58)PID Controller Setpoint1Setpoint

Page 325 - Appendix: B

No.(Addr.Hex)Name LCD Display Description Values PageQ2-09(0E92)GeothermalTemperature LossDetectionGeotherm Loss Det0: Disabled1: Alarm Only2: FaultSe

Page 326 - OLVOLVOLVOLV

No.(Addr.Hex)Name LCD Display Description Values PageQ4-06(0EF3)Wake-Up Water Level Wake-Up LevelSets the level above which the water needs to rise fo

Page 327 - Parameter List

No.(Addr.Hex)Name LCD Display Description Values PageQ5-03(0F22)Suction PressureSetpointSuction SetpointSets the amount of suction pressure to which t

Page 328 - B.2 b: Application

No.(Addr.Hex)Name LCD Display Description Values PageQ5-19(0F32)Suction PressureAnalog Input Wire-Break DetectionSP Wire Break0: No Display1: Alarm On

Page 329

B.13 S: Special ApplicationuS1: Dynamic Noise Control FunctionNo.(Addr.Hex)Name LCD Display Description Values PageS1-01(3200)Dynamic Audible NoiseCon

Page 330

No.(Addr.Hex)Name LCD Display Description Values PageS2-05(320A)Sequence Timer 1Reference SourceTmr 1 Ref Source0: Operator (d1-01)1: Operator (d1-02)

Page 331

No.(Addr.Hex)Name LCD Display Description Values PageS2-15(3214)Sequence Timer 3Reference SourceTmr 3 Ref Source0: Operator (d1-01)1: Operator (d1-02)

Page 332

No.(Addr.Hex)Name LCD Display Description Values PageS3-03(321C)Secondary PI DisplayDigitsPI2 UsrDspDigits0: No Dec (XXXXX)1: 1 Dec (XXXX.X)2. 2 Dec (

Page 333

No.(Addr.Hex)Name LCD Display Description Values PageS3-16(3229)Secondary PI HighFeedback DetectionTimePI2 High FB TimSets the secondary PI high feedb

Page 334 - B.3 C: Tuning

Step1iQpump Model Identification and Mounting To make sure you received the correct model, it is essential to verify the iQpump nameplate with your o

Page 335

3.Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.4.Lower the drive when ready to install in the encl

Page 336 - C6: Carrier Frequency

B.14 T: Motor TuningEnter data into the following parameters to tune the motor and drive for optimal performance.uT1: Induction Motor Auto-TuningNo.(A

Page 337 - B.4 d: References

B.15 U: MonitorsMonitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.uU1: Operation St

Page 338

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU1-12(004B)Drive Status Int Ctl Sts 1Verifies the drive operation status.U1 - 12=00000

Page 339

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU1-80(0B9B)GeothermalTemperature InputGeothermal TempDisplays the geothermal temperatur

Page 340 - B.5 E: Motor Parameters

uU2: Fault TraceNo.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU2-01(0080)Current Fault Current FaultDisplays the current fault. No s

Page 341 - E2: Motor 1 Parameters

uU3: Fault HistoryNo.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU3-01 toU3-04(90 to 93(0800 to0803))First to 4th Most RecentFault Fau

Page 342

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU3-38(301C)Time Hours andMinutes at 6th MostRecent FaultFault 6 HHMM Displays the time

Page 343 - B.6 F: Options

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU4-06(07D6)Soft Charge BypassRelay MaintenanceChgCirc Life MonDisplays the soft charge

Page 344

No.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU4-21(07DD)Run Command SourceSelectionRun Cmd SourceDisplays the source for the Run com

Page 345

uU5: PID MonitorsNo.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU5-01(0057)PID Feedback 1 PID Feedback 1Displays the PID feedback val

Page 346

Table 2.2 HOA Keypad Installation Methods and Required ToolsInstallationMethodDescriptionInstallationSupport SetsModel Required ToolsExternal/Face-Mou

Page 347

uU6: Operation Status MonitorsNo.(Addr.Hex)Name LCD Display DescriptionAnalogOutput LevelUnitU6-01(0051)Motor SecondaryCurrent (Iq) Mot SEC CurrentDis

Page 348

MEMOBUS/Modbus CommunicationsC.1 MEMOBUS/MODBUS CONFIGURATION...412C.2 COMMUNICATION SPECIFICA

Page 349

C.1 MEMOBUS/Modbus ConfigurationDrives can be controlled from a PLC or other master device via serial communications using the MEMOBUS/Modbus protocol

Page 350

C.2 Communication SpecificationsMEMOBUS/Modbus specifications appear in Table C.1:Table C.1 MEMOBUS/Modbus Communications SpecificationsItem Specifica

Page 351

C.3 Connecting to a NetworkThis section explains how to connect the drive to a MEMOBUS/Modbus network and the network termination required for aconnec

Page 352

uWiring Diagram for Multiple ConnectionsFigure C.3 and Figure C.4 explain the wiring diagrams for multiple connections using MEMOBUS/Modbus communicat

Page 353

nRS-422 InterfaceR–R+S–S+IGPLCDriveDriveDriveS–S+R–R+IGS–S+R–R+IGS–S+R–R+IGS2OFFS2OFFS2ONFigure C.4 RS-422 InterfaceNote: 1. Set DIP switch S2 to the

Page 354

C.4 MEMOBUS/Modbus Setup ParametersuMEMOBUS/Modbus Serial CommunicationChanges to MEMOBUS/Modbus communications settings become effective after restar

Page 355

Setting 0: DisabledNo communication error detection. The drive continues operation.Setting 1: EnabledIf the drive does not receive data from the maste

Page 356

nH5-11: Communications Enter Function SelectionSelects whether an Enter command is necessary to change parameter values via MEMOBUS/Modbus communicati

Page 357

Enclosure panelUnit: mm (in)HOA KeypadInstallation Support Set AM4 × 10Phillips truss head screw × 4(for panel widths between 1 (0.04) and 1.6 (0.06))

Page 358 - <1>

C.5 Drive Operations by MEMOBUS/ModbusThe drive operations that can be performed by MEMOBUS/Modbus communication depend on drive parameter settings. T

Page 359 - H6: Pulse Train Input

C.6 Communications TimingTo prevent a communications overrun in the slave drive, the master should wait a certain time between sending messages tothe

Page 360 - B.8 L: Protection Function

C.7 Message FormatuMessage ContentIn MEMOBUS/Modbus communications, the master sends commands to the slave, and the slave responds. The messageformat

Page 361

The example in Table C.4 shows the CRC-16 calculation of the slave address 02H and the function code 03H, yielding theresult D140H.Note: This example

Page 362 - L3: Stall Prevention

C.8 Message ExamplesBelow are some examples of command and response messages.uReading Drive MEMOBUS/Modbus Register ContentsUsing the function code 03

Page 363 - L4: Speed Detection

uWriting to Multiple RegistersFunction code 10H allows the user to write multiple drive MEMOBUS/Modbus registers with one message. This processworks s

Page 364 - L5: Fault Restart

C.9 MEMOBUS/Modbus Data TableThe tables below list all MEMOBUS/Modbus data.uCommand DataIt is possible to both read and write command data.Note: Bits

Page 365 - L6: Torque Detection

Register No. Contents000FHControl Selection Settingbit 0 Reservedbit 1 PID Setpoint Inputbit 2, 3 Reservedbit 4 PI2 Target Inputbit 5 to B Reservedbit

Page 366

uMonitor DataMonitor data can be read only.Register No. Contents0020HDrive Status 1bit 0 During Runbit 1 During Reversebit 2 Drive Readybit 3 Faultbit

Page 367

Register No. Contents0029HFault Contents 2bit 0 IGBT Short Circuit (SC)bit 1 Ground Fault (GF)bit 2 Input Phase Loss (PF)bit 3 Output Phase Loss (LF)b

Page 368 - B.9 n: Special Adjustment

uExterior and Mounting DimensionsTable 2.3 Drive Models and TypesProtective DesignDrive ModelPageThree-Phase200 V ClassThree-Phase400 V ClassThree-Pha

Page 369

Register No. Contents002CHDrive Status 2bit 0 During Runbit 1 Zero Speedbit 2 Speed Agreebit 3 User Speed Agreebit 4 Frequency Detection 1bit 5 Freque

Page 370

Register No. Contents004BHDrive status (U1-12)bit 0 During Runbit 1 During Zero Speedbit 2 During Reverse Runbit 3 During Fault Reset Signal Inputbit

Page 371

Register No. Contents00C0HFault Contents 3bit 1 Undervoltage (Uv1)bit 2 Control Power Supply Undervoltage (Uv2)bit 3 Soft Charge Circuit Fault (Uv3)bi

Page 372

Register No. Contents00C3HFault Contents 6bit 0 to 4 Reservedbit 5 Current Imbalance (LF2)bit 6 Pullout Detection (STo)bit 7 Reservedbit 8 SI-T3 Watch

Page 373 - B.11 P: Pump Parameters

Register No. Contents00C7HFault Contents 10bit 0 High Water Level (HWL)bit 1 High Suction (HISUC)bit 2 Water Level Loss (WLL)bit 3 SuctionPres Loss (S

Page 374

Register No. Contents00CBHAlarm Contents 5bit 0 SI-T3 Watchdog Error (E5)bit 1 SI-T3 Station Address Setting Error (AEr)bit 2 SI-T3 Comm. Cycle Settin

Page 375 - P2: Pump Protection

Register No. Contents00CEHAlarm Contents 8bit 0 Temp Lost Geothermal Input (TLGI)bit 1 Geo Params Chk Q2-05~Q2-08bit 2 Time Not Set (TIM)bit 3 Battery

Page 376

Register No. Contents00D2Hbit 0 ASIC Start-up Error (CPF32)bit 1 Watch-dog Error (CPF33)bit 2 ASIC Power/Clock Error (CPF34)bit 3 External A/D Convert

Page 377 - P3: Contactor Multiplexing

Register No. Contents00DCHoFb0x Contents (CN5-B)bit 0 Option compatibility error (oFb00)bit 1 Option not properly connected (oFb01)bit 2 Same type of

Page 378

Register No. Contents00E2HoFC1x Contents (CN5-C)bit 0 Option RAM Fault (oFC10)bit 1 Option Operation Mode Fault (SLMOD) (oFC11)bit 2 Drive Receive CRC

Page 379 - P4: Pump Advanced

nIP20/NEMA Type 1 Enclosure DrivesNote: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEM

Page 380

uBroadcast MessagesData can be written from the master to all slave devices at the same time.The slave address in a broadcast command message must be

Page 381 - P5: Pump HAND Mode

Fault Code Fault Name0060H HOA Time Interval Error (TIE)0061H Loss of Prime (LOP)0062H Low Flow (LOWFL)0063H Accum Level (ACCUM)0064H Low Feedback (LF

Page 382 - P6: Flow Meter Setup

Fault Code Fault Name0233H Sumcheck Error (oFb32)0234H Comm. option Timeout Waiting for Response (oFb33)0235H MEMOBUS Timeout (oFb34)0236H Drive Timeo

Page 383

Fault Code Fault Name0048H Motor Overheat (NTC Input) (oH5)004AH High Flow (HIFLO)004BH Low Suction (LOSUC)004CH Loss of Prime (LOP)004EH Underload De

Page 384 - P7: Anti-Jam

C.10 Enter CommandWhen writing parameters to the drive from the PLC using MEMOBUS/Modbus communication, parameter H5-11 determineswhether an Enter com

Page 385 - P9: Network Options

C.11 Communication ErrorsuMEMOBUS/Modbus Error CodesA list of MEMOBUS/Modbus errors appears below.When an error occurs, remove whatever caused the err

Page 386

C.12 Self-DiagnosticsThe drive has a built-in self-diagnosing function of the serial communication interface circuits. To perform the self-diagnosisfu

Page 387

Standards ComplianceThis appendix explains the guidelines and criteria for maintaining CE and UL standards.D.1 EUROPEAN STANDARDS...

Page 388

D.1 European StandardsFigure D.1 CE MarkThe CE mark indicates compliance with European safety and environmental regulations. It is required for engagi

Page 389

Drive ModelFuse TypeManufacturer: BussmannModel Fuse Ampere Rating (A)2A0138 FWH-350A 3502A0169 FWH-400A 4002A0211 FWH-400A 4002A0250 FWH-600A 6002A03

Page 390 - Q2: Geothermal Mode Setup

Drive Model FigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 dDimensions below are the dimensions of IP00/Open Type models after

Page 391 - Q4: Water Level Control

Drive ModelFuse TypeManufacturer: BussmannModel Fuse Ampere Rating (A)5A0062 <1>FWP-250A 2505A0077 <1>FWP-250A 2505A0099 <1>FWP-250A

Page 392 - Q5: Suction Pressure Control

WARNING! Electrical Shock Hazard. Because the leakage current exceeds 3.5 mA in models 4A0414 to 4A1200, IEC/EN61800-5-1 states that either the power

Page 393

Three-Phase 200 V / 400 V ClassABCDEBFGHIJKA – Make sure the ground wire isgroundedB – Grounding surface (remove anypaint or sealant)C – Metal plateD

Page 394

nEMC FiltersInstall the drive with the EMC filters listed in Table D.2 to comply with the EN61800-3 requirements.Table D.2 EN61800-3 FiltersDrive Mode

Page 395 - B.13 S: Special Application

Drive ModelFilter Data (Manufacturer: Schaffner)Type Rated Current (A) Weight (lb)Dimensions[W x D x H] (in)Y x X (in) Figure4A0930FS5972-600-99 <1

Page 396

Drive ModelDC Link ChokesModel Rating400 V Three-Phase Units4A0002UZDA-B3.2 A28 mH4A0004Note: DC link chokes are not required for other models to comp

Page 397

D.2 UL and CSA StandardsuUL Standards ComplianceThe UL/cUL mark applies to products in the United States and Canada. It indicates that UL has performe

Page 398

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModelNumberToolInsulationCap ModelNo.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine N

Page 399 - S6: Protection

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModelNumberToolInsulationCap ModelNo.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine N

Page 400

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModelNumberToolInsulationCap ModelNo.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine N

Page 401 - B.15 U: Monitors

Table 2.6 Dimensions for IP20/NEMA Type 1 Enclosure: 600 V ClassDrive Model FigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d5A0

Page 402

Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModelNumberToolInsulationCap ModelNo.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine N

Page 403 - 00000000

Drive ModelNormal DutyNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse RatingAmp

Page 404

Drive ModelNormal DutyNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse RatingAmp

Page 405 - U3: Fault History

nLow Voltage Wiring for Control Circuit TerminalsWire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local codes fo

Page 406 - U4: Maintenance Monitors

nL1-01: Motor Overload Protection SelectionThe drive has an electronic overload protection function (oL1) based on time, output current, and output fr

Page 407

uPrecautionary Notes on External Heatsink (IP00/Open Type Enclosure)When using an external heatsink, UL compliance requires covering exposed capacitor

Page 408

ABCDEA – Drive (outside panel)B – Drive (inside panel)C – Opening to capacitorsD – Installation screwsE – Capacitor coverFigure D.9 Capacitor CoverABC

Page 409 - U5: PID Monitors

This Page Intentionally BlankYASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide467

Page 410

Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.Date of PublicationRevisionNumberSect

Page 412 - Slave (Drive)

IP20/NEMA Type 1 Enclosure Conduit Bracket DimensionsØd5Ød6Ød7DWWW1W1D2D3Figure 2Figure 1Figure 4Figure 3Figure 6Figure 5D1D2W WW1 W1D1D3DW WW1 W1W2 W

Page 413 - Communications

YASKAWA AMERICA, INC.2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http://

Page 414 - IG R+ R- S+ S

Drive Model FigureDimensions mm (in)Diameter mm (in)W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d72A0018F243(1.7)56(2.2)38(1.5)– – –41(1.6)71(2.8)79(3.1)–36(1.4

Page 415 - RS-485 Interface

Drive Model FigureDimensions mm (in)Diameter mm (in)W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d74A0139F7111(4.4)109(4.3)56(2.2)15(0.6)30(1.2)66(2.6)119(4.7)10

Page 416 - RS-422 Interface

Step4This step shows how to connect control wiring and feedback signal to the iQpump. Before making any control connections MAKE SURE POWER TO THE iQp

Page 417

nIP00/Open Type Enclosure DrivesFigure 1W14-dH1HH2Max W2Wt2t1D1DD1Dt2H1H2H4-dW1WMax W2t1Figure 2Max W2D1DWH1H2H6-dt2Figure 3t1W1W3W3Max W2Max W2Max W2

Page 418 - H5-07: RTS Control Selection

Table 2.9 Dimensions for IP00/Open Type Enclosure: 400 V ClassDriveModelDimensions (in)Figure W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 dWt.(lb)4A0208A<1>

Page 419

IP20/NEMA Type 1 Kit SelectionCustomers may convert IP00/Open Type models to IP20/NEMA Type 1 enclosures. Refer to Table 2.11 to select theappropriate

Page 420 - Controlling the Drive

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & HeatLossuFlange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004nFl

Page 421 - C.6 Communications Timing

nFlange Type Heat Loss DataTable 2.12 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)N

Page 422 - C.7 Message Format

nFlange Type Terminal and Wiring Specifications CONTROL CIRCUITTERMINALS MAIN CIRCUITTERMINALS(2) GROUNDTERMINALS A SECTION A-AUnit: in. [mm]Wire gaug

Page 423 - (Lower) (Upper)

nFlange Type Panel Cutout Dimensions for External Heatsink MountingUnit: in. [mm] CUTOUT NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSE

Page 424 - C.8 Message Examples

uFlange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009nFlange Type Exterior and Mounting Dimensions (1) EXTERNALCOOLING FANNOT

Page 425 - Writing to Multiple Registers

nFlange Type Heat Loss DataTable 2.13 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)

Page 426 - C.9 MEMOBUS/Modbus Data Table

nFlange Type Terminal and Wiring SpecificationsAA-SECTIONTERMINALS(2) GROUNDWire gauges and tightening torques are identical to standard models. Unit:

Page 427

Step5Changing Parameters and Monitoring the iQpump This step shows how to access and modify an iQpump parameter as well as how to monitor iQpump sign

Page 428 - Monitor Data

nFlange Type Panel Cutout Dimensions for External Heatsink MountingUnit: in. [mm] CUTOUTNOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSED

Page 429

uFlange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011nFlange Type Exterior and Mounting DimensionsNOTE: Maximum surrounding air tempera

Page 430

nFlange Type Heat Loss DataTable 2.14 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2

Page 431

nFlange Type Terminal and Wiring Specifications 0.1 (2.5)Wire gauges and tightening torques are identical to standard models. Unit: in. [mm] 2x0.20=0.

Page 432

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting6.26[159.0]5.51[140.0]0.23[5.8](6)-#10[M5]CUTOUT4.72[120.0]0.35[8.8]0.83[21.2]8.43[

Page 433

uFlange Type Model 4A0031nFlange Type Exterior and Mounting Dimensions0.45[11]2.36[60]5.42[137.6]0.05[1.3](2) EXTERNAL COOLING FANS(6)-MOUNTINGHOLES F

Page 434

nFlange Type Heat Loss DataTable 2.15 Model 4A0031Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)Internal External Tota

Page 435

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES: D=1.97 in. [50 mm] MINUS PANEL THICKNESS0.71[18.0]7.91[201.0]7.09

Page 436

uFlange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022nFlange Type Exterior and Mounting Dimensions0.05[1.3]5.42[137.6]2.36[60]0.45[11]0.79[20.0](2

Page 437

nFlange Type Heat Loss DataTable 2.16 Models 2A0056, 4A0038, and 5A0017 and 5A0022Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2 kHz) HD (F

Page 438

iQpump Quick Setup Parameter Overview (Simplex) Step7Parameter Value Description Reference Comments E2-01 Drive Size Dependent Motor Rated Cur-re

Page 439

nFlange Type Terminal and Wiring SpecificationsUnit: in. [mm]0.1[2.5]2x0.20=0.4[10.2]2x0.20=0.4[10.2]10x0.197=1.97[50]10x0.197=1.97[50]11x0.197=2.17[5

Page 440 - Fault Trace Contents

nFlange Type Panel Cutout Dimensions for External Heatsink MountingUnit: in. [mm] 0.71[18.0] 7.91[201.0] 7.09[180.0] (6)-#10[M5] 11.3[287.0] 6.27[159

Page 441

uFlange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032nFlange Type Exterior and Mounting DimensionsVERTICAL MOUNTING DIMVERTICAL MOUNTIN

Page 442 - Alarm Register Contents

nFlange Type Heat Loss DataTable 2.17 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2

Page 443

nFlange Type Terminal and Wiring SpecificationsWire gauges and tightening torques are identical to standard models. Unit: in. [mm]SECTION A-A(2) GROUN

Page 444 - C.10 Enter Command

nFlange Type Terminal and Wiring SpecificationsWire gauges and tightening torques are identical to standard models. Unit: in. [mm]CONTROL CIRCUITTERMI

Page 445 - C.11 Communication Errors

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSED HEATSINK R

Page 446 - C.12 Self-Diagnostics

uFlange Type Models 2A0110 and 4o0058nFlange Type Exterior and Mounting DimensionsUnit: in. [mm]NOTE: Maximum surrounding air temperature is 50 °C (12

Page 447 - Appendix: D

nFlange Type Heat Loss DataTable 2.18 Models 2A0110 and 4o0058Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)Internal E

Page 448 - D.1 European Standards

(2) GROUNDTERMINALSCONTROL CIRCUITTERMINALSMAIN CIRCUITTERMINALSSECTION B-BUnit: in. [mm]Figure 2.36 Model 4T0058Table 2.19 12-Pulse Model 4T0058 Term

Page 449

Step7 No. Value Description Reference Comments b5-03 3.0 sec. PI Integral Time Decrease integral time to make iQpump more responsi ve. Caution

Page 450 - EMC Filter Installation

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSED HEATSINK DEP

Page 451 - Standards Compliance

uFlange Type Models 2A0138, 4o0072, and 5A0041 and 5A0052nFlange Type Exterior and Mounting DimensionsNOTE: Spreader bar required to avoid damage duri

Page 452

nFlange Type Heat Loss DataTable 2.20 Models 2A0138, 4o0072, and 5A0041 and 5A0052Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2 kHz) HD (F

Page 453 - EMC Filters

nFlange Type Terminal and Wiring SpecificationsWire gauges and tightening torques are identical to standard models. Unit: in. [mm](2) GROUNDTERMINALSC

Page 454

(2) GROUNDTERMINALSSECTION B-BCONTROL CIRCUITTERMINALSMAIN CIRCUITTERMINALSUnit: in. [mm]0.94[23.9]Figure 2.40 Model 4T0072Table 2.21 12-Pulse Model 4

Page 455

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSED HEATSINK DEP

Page 456 - D.2 UL and CSA Standards

uFlange Type Models 4o0088 and 4o0103nFlange Type Exterior and Mounting Dimensions1.0NOTE: Spreader bar required to avoid damage during lifting.LIFTIN

Page 457

nFlange Type Heat Loss DataTable 2.22 Models 4o0088 and 4o0103Drive ModelVoltageClassInput TypeHeat Loss (W)Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Page 458

SECTION B-B (2) GROUNDTERMINALSCONTROL CIRCUITTERMINALSMAIN CIRCUITTERMINALSUnit: in. [mm]Figure 2.44 Models 4T0088 and 4T0103Table 2.23 12-Pulse Mode

Page 459

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUTUnit: in. [mm] NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSE

Page 460

Step7iQpump Factory Defaults Overview(adjust certain settings specific to the application)THRUST BEARING - SUBMERSIBLE MOTORSWhen using a submersible

Page 461

uFlange Type Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099nFlange Type Exterior and Mounting DimensionsLIFTING AND EYEBOLT DETAILS

Page 462

nFlange Type Heat Loss DataTable 2.24 Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)

Page 463 - Drive Short Circuit Rating

nFlange Type Terminal and Wiring SpecificationsSECTION A-ACONTROL CIRCUIT TERMINALSMAIN CIRCUIT TERMINALS(2) GROUND TERMINALSUnit: in. [mm]Figure 2.47

Page 464

SECTION B-BCONTROL CIRCUIT TERMINALSMAIN CIRCUIT TERMINALS(2) GROUND TERMINALSUnit: in. [mm]Figure 2.48 Models 4T0139 and 4T0165Table 2.25 12-Pulse Mo

Page 465

nFlange Type Panel Cutout Dimensions for External Heatsink Mounting CUTOUT NOTES:1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]2. EXPOSED HEATSINK DEP

Page 466

uFlange Type Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145nFlange Type Exterior and Mounting DimensionsUnit: in. [mm](13)-MOUNTING HOLESFOR

Page 467

nFlange Type Heat Loss DataTable 2.26 Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145Drive ModelVoltageClassHeat Loss (W)Wt. kg (lb)ND (Fc = 2

Page 468 - Revision History

nFlange Type Terminal and Wiring SpecificationsWire gauges and tightening torques are identical to standard models. Unit: in. [mm]CONTROLCIRCUITTERMIN

Page 469

CONTROLCIRCUITTERMINALSMAIN CIRCUITTERMINALS(2) GROUNDTERMINALSSECTION A-AWire gauges and tightening torques are identical to standard models. Unit: i

Page 470

CONTROLCIRCUITTERMINALSMAIN CIRCUITTERMINALS(2) GROUNDTERMINALSSECTION B-BUnit: in. [mm]Figure 2.53 Model 4T0208Table 2.27 12-Pulse Model 4T0208 Termi

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