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iQpump1000 AC Drive Quick Start
User Manual
Yaskawa iQpump1000 AC Drive Quick Start User Manual Page 238
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4.8
Test Run with Load Connected
This Page Intentionally Blank
238
YASKAWA
TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide
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469
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Quick Start Guide
1
Simple Setup Procedure
3
Identification and Mounting
4
Changing Parameters and
6
Monitoring the iQpump
6
P1-02 Feedback Unit
8
START / DRAW DOWN LEVEL
8
Start Pump System
8
Auto/Hand Operation
9
Auto Operation
9
Go to Sleep
9
FEEDBACK SIGNAL CHECK
10
HAND MODE
11
Table of Contents
13
Preface & General Safety
21
Applicable Documentation
22
Terms and Abbreviations
22
Trademarks
22
Installation
27
Settings
27
General Handling
27
Standard Induction Motors
28
Specialized Motors
28
Single-Phase Motor
29
Restrictions
30
Receiving
31
Nameplate
32
P W 2 A
33
2.1 Mechanical Installation
36
Single Drive Installation
37
Figure 2.7
38
Remote Operation
40
+0.5 (0.02)
42
SECTION A-A
55
Figure 2.26 Model 4A0031
67
SECTION A-A
74
Unit: in. [mm]
100
FRONT VIEW
101
Flange Type Heat Loss Data
102
Mechanical Installation
103
This Page Intentionally Blank
116
Electrical Installation
117
Removing the Jumper
123
Application Notes
123
3.3 Terminal Cover
125
Removing the Terminal Cover
126
Removing the HOA Keypad
127
Reattaching the HOA Keypad
127
Removing the Front Cover
127
HookHook
128
Front cover
128
Free hooks on both
128
Reattaching the Front Cover
129
3.5 Top Protective Cover
130
3.6 Main Circuit Wiring
131
Insulation Barrier
133
Three-Phase 200 V Class
134
Three-Phase 400 V Class
136
Three-Phase 600 V Class
139
Ground Wiring
141
3.7 Control Circuit Wiring
143
Output Terminals
144
Ferrule-Type Wire Terminals
146
3.8 Control I/O Connections
148
Transducer Wiring
150
3.9 Connect to a PC
153
Start-Up Checklist
156
Start-Up Programming
157
& Operation
157
4.2 Powering Up the Drive
158
4.3 Using the HOA Keypad
162
LCD Display
163
ALARM (ALM) LED Displays
164
Menu Structure for HOA Keypad
166
4.4 Pump Application Presets
169
G eo the rm al S lee p
180
A1 A2 A3
182
Current Limit
185
Required Control Wiring
188
P re -C ha rg e
192
Pressure Feedback
196
P1-01 = 1
196
(Contactor Multiplex)
196
RS-485 Network
197
Process Supply
197
Reservoir
197
100.0PSI
198
U5-99= 100.0
199
U1-01= 59.41
200
U1-01= 55.00
200
U1-01= 51.37
200
U1-01= 48.00
200
<1>
202
Multiplexing Stop History
204
De-Scale/De-Ragging
205
A1-01: Access Level Selection
207
A1-03: Initialize Parameters
207
2-Wire Control
208
3-Wire Control
208
Jumper S1
210
A1/A2/A3
210
Voltage/Current
210
Selection
210
Figure 5.4
211
E2-01: Motor Rated Current
216
E2-04: Number of Motor Poles
216
<2>
218
P1-01: Pump Mode
223
P1-02: System Units
224
Setting 1: Alarm
226
Setting 2: Digital out only
226
P1-11: High Feedback Level
227
P2-01: Sleep Level Type
228
P2-02: Sleep Level
228
P4-17: Utility Start Delay
233
P5-02: HAND Reference 1
233
4.7 Test Run with No Load
236
Checklist Before Operation
237
Troubleshooting
239
5.2 Fault Detection
241
5.3 Alarm Detection
260
Fault Reset Methods
284
5.8 Auto-Tuning
285
Auto-Tuning Operation Example
286
Entry Accepted
287
Starting Auto-Tuning
288
6.1 Inspection
290
Periodic Inspection &
291
Maintenance
291
6.2 Periodic Maintenance
292
Related Drive Parameters
293
6.3 Drive Replacement
294
Installing the Drive
295
7.1 Option Card Installation
298
NS MS
300
TX RX
300
Appendix: A
303
A.1 Power Ratings
304
Specifications
305
A.2 Drive Specifications
313
2 <9>
314
A.3 Drive Watt Loss Data
315
A.4 Drive Derating Data
317
Parameter Settings
322
Altitude Derating
323
Appendix: B
325
OLVOLVOLVOLV
326
A2: User Parameters
327
Parameter List
327
B.2 b: Application
328
B.3 C: Tuning
334
C6: Carrier Frequency
336
B.4 d: References
337
B.5 E: Motor Parameters
340
E2: Motor 1 Parameters
341
B.6 F: Options
343
<1>
358
H6: Pulse Train Input
359
B.8 L: Protection Function
360
L3: Stall Prevention
362
L4: Speed Detection
363
L5: Fault Restart
364
L6: Torque Detection
365
B.9 n: Special Adjustment
368
B.11 P: Pump Parameters
373
P2: Pump Protection
375
P3: Contactor Multiplexing
377
P4: Pump Advanced
379
P5: Pump HAND Mode
381
P6: Flow Meter Setup
382
P7: Anti-Jam
384
P8: De-Scale / De-Ragging
385
P9: Network Options
385
Q1: Preset Setpoint
390
Q2: Geothermal Mode Setup
390
Q3: Output Current Limit
391
Q4: Water Level Control
391
Q5: Suction Pressure Control
392
B.13 S: Special Application
395
S6: Protection
399
B.15 U: Monitors
401
00000000
403
U3: Fault History
405
U4: Maintenance Monitors
406
U5: PID Monitors
409
Appendix: C
411
Master (PLC or other)
412
Slave (Drive)
412
MEMOBUS/Modbus
413
Communications
413
IG R+ R- S+ S
414
RS-485 Interface
415
RS-422 Interface
416
H5-07: RTS Control Selection
418
Observing the Drive Operation
420
Controlling the Drive
420
C.6 Communications Timing
421
C.7 Message Format
422
D 1 4 0
423
(Lower) (Upper)
423
C.8 Message Examples
424
Writing to Multiple Registers
425
C.9 MEMOBUS/Modbus Data Table
426
Monitor Data
428
Broadcast Messages
440
Fault Trace Contents
440
Alarm Register Contents
442
C.10 Enter Command
444
C.11 Communication Errors
445
C.12 Self-Diagnostics
446
Appendix: D
447
D.1 European Standards
448
Grounding
450
EMC Filter Installation
450
Standards Compliance
451
EMC Filters
453
D.2 UL and CSA Standards
456
Drive Short Circuit Rating
463
Revision History
468
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