Yaskawa Portable Control Display Unit User Manual

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Summary of Contents

Page 1 - Product Guide

MagneTekPortable Control/Display Unit Product Guide

Page 2

1INITIAL DISPLAY OF THE PCDU4Initial Display of the PCDU01/22/96INITIAL DISPLAYOF THE PCDUWhen the PCDU is first plugged into thedrive, one of two dis

Page 3 - Table of Contents

2HELP MENU5Help (HLP) Menu01/22/96HELP (HLP) MENUThe PCDU contains “context-sensitive”help. This means that the messages that aredisplayed after pres

Page 4 - Revision History

2HELP MENU6Help (HLP) Menu01/22/96The PCDU stops scrolling when it reachesthe end of a sentence. In the case of thefirst sentence in the GENERAL help

Page 5 - Limitation

2HELP MENU7Context Sensitive Help01/22/96Context SensitiveHelpEach menu in the PCDU possesses a helptext. This help text will provideinformation pert

Page 6

3MONITOR MENU8Monitor (MON) Menu01/22/96MONITOR (MON)MENUThe MON menu contains the values offunctions that can be viewed, but NOTmodified. Function c

Page 7 - Introduction

3MONITOR MENU9Monitor (MON) Menu01/22/96• Press the ENT key. The display will show: This display shows the function name onthe top line. The present

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4PARAMETER MENU10Parameter (PRM) Menu01/22/96PARAMETER(PRM) MENUViewing aParameterThe Parameter menu contains the settableparameters used by the drive

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4PARAMETER MENU11Changing a Parameter01/22/96Changing aParameter • Press the ENT key. The PCDU now displays: This display shows the function descripti

Page 10 - 01/22/96

4PARAMETER MENU12Changing a Parameter01/22/96ENTthe decimal point key and subsequent digits accordingly. 2. The INC and DEC keys can be used to modi

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4PARAMETER MENU13Changing a Parameter01/22/96CLRESCThis display indicates that the new value isbelow the lower limit. After 1/2 second,the PCDU displ

Page 12 - <––, ––>, OR ESC

© 1996 byMagneTekNew Berlin, WisconsinAll rights reserved. No part of this publication maybe reproduced or used in any form by any means –graphic, ele

Page 13

4PARAMETER MENU14Changing a Parameter01/22/96FRC, PRM, MON,FLT, TSTThese keys will cause the PCDU to displaythe most recently displayed item in thatpa

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5FAULT MENU15Fault (FLT) Menu01/22/96FAULT (FLT)MENUThe drive has two methods available toreport errors. Each error condition mayutilize ONE or BOTH

Page 15 - 0.5V M610

5FAULT MENU16Displaying the Fault List01/22/96Displaying theFault List(Function # 000)maintained in the NVRAM and is retainedwhen the drive is powered

Page 16

5FAULT MENU17Displaying the Fault List01/22/96OR2. Direct Access• Enter the function number 0 from the top level of any menu. The display changes t

Page 17

5FAULT MENU18Displaying the Fault List01/22/96the CLR key will remove EVERY faultfrom this list. Pressing the INC or DECkeys will allow moving around

Page 18 - TACH PULSES/REV

5FAULT MENU19Displaying the Error List01/22/96Note: Faults that are declared by the Kernel of the DCU will be displayed as having a PAC block number o

Page 19

5FAULT MENU20Clearing Faults01/22/96Clearing All Faultsin the ListThere may be up to 16 faults present in theFault List. It is possible to clear the

Page 20 - FLT, TST

5FAULT MENU21Clearing Faults01/22/96ClearingIndividual FaultsThe procedure for selectively removing afault from the Fault List is as follows: • Select

Page 21 - FAULT (FLT)

5FAULT MENU22Displaying the Error List01/22/96Displaying theError List(Function # 800)In order to view the most recent 16 errorsalong with their time

Page 22

5FAULT MENU23Displaying the Error List01/22/96If no errors are present in the Error List, thePCDU will display: • Press the ESC key. The PCDU will

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iTable of Contents01/22/96Table ofContentsPageRevision History ... iiWarranty ...

Page 24

5FAULT MENU24Displaying the Error List01/22/96Error List since it may be overwritten atany time. The “*” is used to show whenone complete “loop” of t

Page 25 - Displaying the Error List

5FAULT MENU25The Error Disposition List01/22/96The ErrorDisposition List(Function # 801)Function # 801 is used to include orexclude a particular error

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5FAULT MENU26The Error Disposition List01/22/96How to Select theError Code to Viewand/or Change ItsDispositionentered since power-up or reset, the PCD

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5FAULT MENU27The Error Disposition List01/22/96• Press the ENT key to select the error code. The PCDU will display the current disposition for a Mat

Page 28

5FAULT MENU28The Error Disposition List01/22/96• Press the ENT key to store this new setting for the disposition of this error. The new disposition i

Page 29

6TEST MENU29Test (TST) Menu01/22/96TEST (TST) MENUTrace MonitorFunction #980The Trace Monitor function # 980 allowsreal-time data that exists at a giv

Page 30 - 014-11:28 B03628

6TEST MENU30The Trace Monitor Function01/22/96Using the TraceMonitor Function Select the Trace Monitor Function in oneof two ways: 1. Scrolling• Pre

Page 31

6TEST MENU31The Trace Monitor Function01/22/96How to Use theEdit Trace / F1OptionThe F1 key is used to enter or edit a PACblock into one of the four T

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6TEST MENU32Trace Monitor Function01/22/96At this point the operator may press one ofthree keys.• Press the DEC key to view the PAC block in the previ

Page 33

6TEST MENU33The Trace Monitor Function01/22/96• Press ESC to return to:Example:The operator wishes to set up the TraceMonitor to view input # 3 of PAC

Page 34 - #102 Error

Revision HistoryThe following table shows pages that havebeen revised since the first release of thisdocument.iiRevision History01/22/96Date Affected

Page 35 - Function #980

6TEST MENU34The Trace Monitor Function01/22/96If the desired pack block exists, the PCDUhas two possible displays.1. If the PAC block has one or more

Page 36

6TEST MENU35The Trace Monitor Function01/22/96The PCDU software will begin to checkflags set by the tracing routines anddisplays the current value (lo

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6TEST MENU36The Trace Monitor Function01/22/96will be similar to one of the formats below,assuming that the data is available:(Floating Point)(Fixed P

Page 38

6TEST MENU37NVRAM Access01/22/96How to Use theView Trace / F2OptionNVRAM Access /Function # 994As mentioned before, it is possible toprogram up to fou

Page 39

6TEST MENU38NVRAM Access01/22/96Function # 994 performs the transfer ofdata between the NVRAM parameter listand the active parameter lists. The proce

Page 40

6TEST MENU39NVRAM Access01/22/96• Press the ENT key. The PCDU now displays: • Press the ENT key.Once the NVRAM Access function hasbeen selected, the

Page 41

6TEST MENU40NVRAM Access01/22/96depending on whether the NVRAM Protection switch is in the “ON” (Red LED light on panel is OFF) or “OFF” (Red LED ligh

Page 42

6TEST MENU41Loading Defaults01/22/96Loading Defaults /Function # 995Every parameter in the drive has a factory-set default value that is loaded when t

Page 43

6TEST MENU42Loading Defaults01/22/961. Scrolling• Press the TST key, then repeatedly press the INC or DEC key until the PCDU displays:This display s

Page 44

8TEST MENU43Loading Defaults01/22/96• If the NVRAM PROTECTION switch is in the “OFF” position, the PCDU displays the following success message:• If th

Page 45

iiiWarranty01/22/96WarrantyStandard products manufactured by the Company arewarranted to be free from defects in workmanship andmaterial for a period

Page 46

6TEST MENU44Self-Tune01/22/96Self-Tune / PowerConversion UnitParameterMeasurementFunction # 997The DSD drive has a built-in currentregulator SELF TUNI

Page 47 - Function # 995

6TEST MENU45Self-Tune01/22/96Power Conversion Unit detectssignificant motor voltage duringthe test, the Power ConversionUnit Parameter Measurementfunc

Page 48

6TEST MENU46Self-Tune01/22/96• Press the ENT key. The PCDU now displays:• Press the ENT key.Once the Self-Tune function has beenaccessed, the PCDU wi

Page 49

6TEST MENU47Self-Tune01/22/96Severe faults can only be cleared bypressing the RESET button or by cyclingpower to the drive and replacing the badcompon

Page 50

6TEST MENU48Diagnostics01/22/96The drive has built-in diagnostic routinesthat can be performed via the PCDU. ThePower Conversion Unit diagnostic rout

Page 51

6TEST MENU49Diagnostics01/22/96Select the Power Conversion UnitParameter Measurement function in one oftwo ways:1. Scrolling• Press the TST key, the

Page 52

6TEST MENU50Diagnostics01/22/96Once the Power Conversion UnitDiagnostic function has been accessed, thePCDU will display:This message is intended to a

Page 53

6TEST MENU51Diagnostics01/22/96• Press the ESC key. The display changes to:• Turn the power off and replace the blown fuse(s) before continuing.◊ The

Page 54 - (Function # 998)

6TEST MENU52Diagnostics01/22/96◊ The PCDU displays the following if it detects one or more open SCRs on the forward power bridge:The “1”, “2”, “3”, “4

Page 55

6TEST MENU53Diagnostics01/22/96◊ If all tests of the line fuses, and SCRs indicate no failures, the PCDU will display:• Press the ESC key. The PCDU d

Page 56

iv01/22/96

Page 57

7FORCING MENU54Forcing (FRC) Menu01/22/96FORCING (FRC)MENUAll PAC blocks send their output to, andacquire their input from, fixed locationsduring norm

Page 58

7FORCING MENU55Forcing (FRC) Menu01/22/96WARNINGForcing should not beattempted by anyone who doesnot understand the drive PAC’sprogram and the operati

Page 59

56Forcing (FRC) Menu01/22/96The Password is provided at the time oforder entry to the customer’s cognizantdrives authority.• Enter the password by usi

Page 60 - FORCING (FRC)

7FORCING MENU57Forcing (FRC) Menu01/22/96The F1 key is used to enter/modify data fora particular PAC block. The F2 key is usedto make EVERY PAC block

Page 61

7FORCING MENU58Forcing (FRC) Menu01/22/96keypad. At the first keystroke, the displaywill show that digit with four leading zeros;each additional keys

Page 62

7FORCING MENU59Forcing (FRC) Menu01/22/96If a valid forcible block number wasentered, the PCDU will display thefollowing screen:This display indicates

Page 63

7FORCING MENU60Forcing (FRC) Menu01/22/96(00200 or 00444) on the top line. Thecurrent value of the forcing data is shownon the bottom line.• Press th

Page 64

7FORCING MENU61Forcing (FRC) Menu01/22/96• Pressing the ENT key will accept the data in the display. The PCDU will display the value just entered: (N

Page 65

Forcing (FRC) Menu01/22/967FORCING MENU62• Pressing the ESC key will exit the Forcing mode without altering anything that has not been changed up to t

Page 66

6301/22/96DOCUMENTATION IMPROVEMENT FORMDoc. No. & Subject: TM 6305 Portable Control/Display UnitComments: Please give chapters, page numbers or

Page 67

1INTRODUCTION1Introduction01/22/96INTRODUCTIONThe Portable Control/Display Unit (PCDU)is an optional device that connects into adrive and allows easy

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MagneTekDSD, VCD , MicroTrac and PAC are trademarks of MagneTek, Inc.MagneTekDrives & Systems16555 W. Ryerson RoadNew Berlin, Wisconsin 53151(800

Page 69

1PCDU MENU KEYS2PCDU Menu Keys01/22/96PCDU MENUKEYSHLPFRCMONPRMEach operation that the PCDU performscan be grouped into one of six differentcategories

Page 70

1PCDU MENU KEYS3PCDU Menu Keys01/22/96FLTTSTESCSHFCLR(Fault Menu): This menu is used to gainaccess to the FAULT List and the ERRORList within the driv

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