Yaskawa MP3200iec User Manual

MP3200iecMachine ControllerHardware ManualYAI-SIA-IEC-5To properly use the product, read this manual thoroughly and retain for easy reference, inspect

8 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-54 Power Supply Units4 Power Supply UnitsThe Power Supply Unit supplies the connected U

4 Power Supply UnitsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 9ConnectorsThe Power Supply Unit has three connectors: RLYOUT, po

10 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-55 Power Supply Unit Specifications5 Power Supply Unit SpecificationsThe specification

5 Power Supply Unit SpecificationsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 11ProtectionLow Input Protection (Power Fail Detecti

5 Power Supply Unit Specifications12 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5IndicatorsPOWER (green): Lights when the power i

6 CPU SpecificationsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 136 CPU SpecificationsThe hardware specifications of the CPU Unit

14 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-57 CPU External Appearance and Indicators7 CPU External Appearance and IndicatorsExte

8 Base Unit Installation and Operating ConditionsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 158 Base Unit Installation and Operat

8 Base Unit Installation and Operating Conditions16 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Mechanical Operating ConditionsEl

9 InstallationYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 179 InstallationYou can use either of the following methods to install a

9 Installation18 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-52. Use screws to secure the 4 places shown in the following figure.Not

9 InstallationYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 19DIN Rail MountingCarefully line up the DIN rail locks with the lockin

9 Installation20 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Connecting the CPUNote: Before you connect the CPU, install the Batte

9 InstallationYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 213. Secure the connection by locking the slide locks at both the top an

9 Installation22 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-53. Place the hole on the bottom of the panel of the Optional Module on

9 InstallationYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 233. Insert the protruding part of the tool into the slot on top of the

9 Installation24 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-56. Hold the Optional Module at the top and bottom and pull it straight

9 InstallationYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 253. Open the battery holder on the bottom of the CPU Unit.4. Disconnect

9 Installation26 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-56. Press the connector back into the CPU Unit.7. Hold the connector, a

10 DIP Switch SettingsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 2710 DIP Switch SettingsThe DIP switch settings are only referen

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 3Table of Contents 1. Definition of Terms. . . . . . . . . . . . . . . . . . . . . . . .

10 DIP Switch Settings28 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Note: If the E-INIT switch is in the “ON” position when the co

11 LED IndicatorsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 2911 LED IndicatorsThe following table shows the indicators that show

30 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-512 Self-Configuration12 Self-ConfigurationDIP SwitchSelf-Configuration after Adding

13 MECHATROLINK-III SpecificationsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 3113 MECHATROLINK-III SpecificationsThe specificatio

32 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-514 MECHATROLINK-III Network Topologies14 MECHATROLINK-III Network TopologiesYou can c

14 MECHATROLINK-III Network TopologiesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 33Star ConnectionsStar connections allow you to

14 MECHATROLINK-III Network Topologies34 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Mixed Cascaded/Star ConnectionsYou can combin

15 MECHATROLINK-III Synchronization between ModulesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 3515 MECHATROLINK-III Synchronizati

15 MECHATROLINK-III Synchronization between Modules36 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Timing at Which Modules Are Sync

16 Devices Connectable via MECHATROLINK-IIIYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 3716 Devices Connectable via MECHATROLINK-I

4 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 Copyright © 2013 YASKAWA AMERICA, INC.

38 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-517 Connecting the RLY OUT Connector17 Connecting the RLY OUT ConnectorThe RLY OUT con

18 Ethernet Connector DetailsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 3918 Ethernet Connector DetailsConnects to other devices

18 Ethernet Connector Details40 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Ethernet Connection ExamplesThe following are examples

18 Ethernet Connector DetailsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 41The following are examples of Ethernet network connecti

42 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-519 Option Module - AI-01 (Analog Input) Module19 Option Module - AI-01 (Analog Input)

19 Option Module - AI-01 (Analog Input) ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 43LED IndicatorConnector Specification

19 Option Module - AI-01 (Analog Input) Module44 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Connector Pin ArrangementThe AI-01 Mo

19 Option Module - AI-01 (Analog Input) ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 456 Yellow Black – – A2/A6 A2/A6 Current

19 Option Module - AI-01 (Analog Input) Module46 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Circuit ConfigurationDC/DCConverter+5

19 Option Module - AI-01 (Analog Input) ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 47CN1 Connector Connection ExampleDANGE

5 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is

48 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-520 Option Module - AO-01 (Analog Output) Module20 Option Module - AO-01 (Analog Outpu

20 Option Module - AO-01 (Analog Output) ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 49Connector SpecificationsApplicable C

20 Option Module - AO-01 (Analog Output) Module50 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5AO-01 Module Connector Connection Ex

21 Option Module - DO-01 (Digital Output) ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 5121 Option Module - DO-01 (Digital Ou

21 Option Module - DO-01 (Digital Output) Module52 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5External outputs: 64 pointsApplicabl

21 Option Module - DO-01 (Digital Output) ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 53CN2 Connector Pin ArrangementStand

21 Option Module - DO-01 (Digital Output) Module54 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-529 Yellow — DO_05/37 Digital output

22 Option Module - LIO-01/02 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 5522 Option Module - LIO-01/02 ModuleAppearanceEx

22 Option Module - LIO-01/02 Module56 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5SpecificationsModule SpecificationsIndicator Co

22 Option Module - LIO-01/02 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 57Input Circuit SpecificationsDigital Input Circu

6 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

22 Option Module - LIO-01/02 Module58 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5LIO-01 Digital Output Circuit (Sink Mode Output)

22 Option Module - LIO-01/02 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 59Encoder Circuit Connection ExampleLIO–01/02 Sta

22 Option Module - LIO-01/02 Module60 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5• P: Power supply input; I: Input signal; O: Open

22 Option Module - LIO-01/02 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 61LIO-01 Module ConnectionsDANGER • Connect a fuse

22 Option Module - LIO-01/02 Module62 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5LIO-02 Module Connections+5V0VPhase-APulse gener

23 Option Module - LIO-04/05 ModulesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 6323 Option Module - LIO-04/05 ModulesExternal Ap

23 Option Module - LIO-04/05 Modules64 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Switch SettingsThe LIO-04/05 Module status disp

23 Option Module - LIO-04/05 ModulesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 65Input Circuit SpecificationsThe following table

23 Option Module - LIO-04/05 Modules66 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5LIO-04 Digital Output Circuit (Sink Mode Output

23 Option Module - LIO-04/05 ModulesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 67LIO-04 Module Connector Pin ArrangementThe LIO-

1 Definition of TermsYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 51 Definition of TermsThis section defines terms that have specif

23 Option Module - LIO-04/05 Modules68 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-56 Orange — — DICOM_2/4 P/P Digital Input common

23 Option Module - LIO-04/05 ModulesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 69LIO-05 Module Connector Pin ArrangementThe LIO-

23 Option Module - LIO-04/05 Modules70 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-56 Orange — — DICOM_2/4 P/P Digital Input common

23 Option Module - LIO-04/05 ModulesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 71LIO-04 Module Connector Connection ExamplesCN1

23 Option Module - LIO-04/05 Modules72 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5CN2 Connector Connection ExampleDANGER • Check

23 Option Module - LIO-04/05 ModulesYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 73LIO-05 Module Connector Connection ExamplesCN1

23 Option Module - LIO-04/05 Modules74 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5CN2 Connector Connection ExampleDANGER Check th

24 Option Module - LIO-06 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 7524 Option Module - LIO-06 ModuleModule External App

24 Option Module - LIO-06 Module76 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Option Board SpecificationsItem SpecificationDigita

24 Option Module - LIO-06 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 77Digital Input CircuitThe specifications of the LIO-

6 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-52 System Configuration Example2 System Configuration ExampleThe following figure shows

24 Option Module - LIO-06 Module78 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Digital Input Circuit Connection ExampleDigital Ou

24 Option Module - LIO-06 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 79Analog Input CircuitThe specifications of the LIO-0

24 Option Module - LIO-06 Module80 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Voltage Input Characteristics DiagramAnalog Output

24 Option Module - LIO-06 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 81Analog Output Characteristics Response ChartThe fol

24 Option Module - LIO-06 Module82 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Encoder Input Circuit Connection ExampleLIO-06 Con

24 Option Module - LIO-06 ModuleYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 834 Yellow — PA+ A_Pulse+5 Pink — PA- A_Pulse-6 Orange

24 Option Module - LIO-06 Module84 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5LIO-06 Module Connector Connection ExampleAn exampl

25 Option Module – 218IF-Y1YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 8525 Option Module – 218IF-Y1Outline of FunctionsThe 218IF

25 Option Module – 218IF-Y186 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5Switch SettingsAll switches on the 218IF-Y1 card must re

26 Terminal Block Kit CBK-U-MP2A-xxYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 8726 Terminal Block Kit CBK-U-MP2A-xxTerminal Block

3 Component Part NumbersYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 73 Component Part NumbersSystem ComponentsType Part Number Des

88 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-527 Terminal Block Kit CBK-U-MP2B-xx27 Terminal Block Kit CBK-U-MP2B-xxTerminal Block

28 Terminal Block Kit CBK-U-MP2C-xxYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 8928 Terminal Block Kit CBK-U-MP2C-xxTerminal Block

90 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-529 Cable Shielding, Segregation and Noise Immunity29 Cable Shielding, Segregation and

29 Cable Shielding, Segregation and Noise ImmunityYASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 91Revision HistoryThe revision dates

29 Cable Shielding, Segregation and Noise Immunity92 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5

IRUMA BUSINESS CENTER (SOLUTION CENTER)480, Kamifujisawa, Iruma, Saitama 358-8555, JapanPhone 81-4-2962-5151 Fax 81-4-2962-6138 YASKAWA AMERICA, I