YASKAWA Matrix Converter manuals

Yaskawa Matrix Converter User Manual (398 pages)

Brand: Yaskawa | Category: Equipment | Size: 9.43 MB |

English

Table of contents

Varispeed AC

1

General Precautions

3

Safety Information

4

Safety Precautions

5

 Setting Parameters

6

 Test Run

6

 Maintenance and Inspection

7

MxC is operating

8

°C for 30

9

AVERTISSEMENT

10

Warranty Information

11

Registered Trademarks

12

Contents

13

Revision History

19

MxC Physical Installation

20

MxC Introduction

21

MxC Models

22

Confirmations upon Delivery

23

MxC Model Numbers

24

MxC Specifications

24

 Component Names

25

Installation Site

29

IMPORTANT

30

 Removing the Terminal Cover

31

Attaching the Terminal Cover

32

Front Cover

33

 Attaching the Front Cover

34

Connecting Peripheral Devices

36

Connection Diagram

37

Terminal Block Configuration

39

Charge indicator

40

Control circuit terminals

40

Ground terminal

40

Main circuit terminals

40

Wiring Main Circuit Terminals

41

Ter mi na l

42

Line voltage drop (V) =

43

 Main Circuit Configurations

44

Standard Connection Diagrams

45

Wiring Main Circuit Inputs

46

Inductive

48

Ground Wiring

50

Wiring Method

52

External + 24 V

56

CIMR-ACA2011

57

Wiring Check

59

 Wiring

64

or less

65

Wiring Terminal Blocks

66

PG power supply

67

Digital Operator and Modes

69

Digital Operator

70

Digital Operator Keys

70

Lit Blinking Not lit

71

Operation Modes

73

MxC Modes

73

Switching Between Modes

74

Drive Mode

75

Quick Programming Mode

77

Advanced Programming Mode

78

Setting Parameters

79

U1- 01=60.00Hz

79

Entry Accepted

79

Verify Mode

81

Auto-Tuning Mode

82

Test Run

84

Test Run Procedure

85

Test Run Procedures

86

Switching the Power On

86

Checking the Display Status

86

Basic Settings

87

Overview of Settings

89

Setting the Control Method

90

Parameter

94

 Application Settings

95

 No-load Operation

95

 Loaded Operation

95

Saving Parameters

96

Notes on Tuning the MxC

97

VC = × Vmax × K

98

Parameters and Settings

101

Parameter Descriptions

102

Torque Control

103

Description

104

Control

104

Parameter Tables

107

 b: Application

109

b2: DC Injection Braking

110

b3: Speed Search

111

b4: Timer Function

112

b5: PID Control

112

b6: Dwell Functions

114

b7: Droop Control

114

b9: Zero-servo

115

 C: Auto-Tuning

116

C3: Motor Slip Compensation

117

C4: Torque Compensation

118

C5: Speed Control (ASR)

119

C6: Carrier Frequency

119

 d: Reference

120

d2: Reference Limits

121

d3: Jump Frequencies

122

d4: Reference Frequency Hold

122

d5: Torque Control

123

d6: Field Weakening

124

 E: Motor Parameter

125

E2: Motor Setup

126

 E3: Motor 2 V/f Pattern

127

E4: Motor 2 Setup

127

 F: Option

129

F2: Analog Reference Card

130

F3: Digital Reference Card

131

F4: Analog Monitor Cards

131

 H: Terminal Function

134

Function

136

H3: Analog Inputs

139

H3-05, H3-09 Settings

140

H5: MEMOBUS Communications

142

 L: Protection Function

143

L2: Power Loss Ridethrough

144

L3: Stall Prevention

145

L4: Reference Detection

146

L5: Fault Restart

147

L6: Torque Detection

147

Regenerative

148

L8: Hardware Protection

149

 n: Special Adjustments

150

n5: Feed Forward

151

 o: Digital Operator

152

 o3: Copy Function

154

 T: Motor Auto-Tuning

155

 U: Monitors

157

U1-10= 0000

158

U2-25=

161

00000000

161

 U2: Fault Trace

162

U3: Fault History

163

Setting Range Unit

164

Parameter Settings by

166

Frequency Reference

167

Related Parameters

170

• Step 1

171

• Step 2

171

• Step 3

171

Run Command

172

MxC Functions

172

Stopping Methods

176

Decelerate to Stop

177

Coast to Stop

178

DC Braking Stop

179

Coast to Stop with Timer

179

 Using DC Injection Braking

180

Commands

183

1 V 2 V 5 V 10 V

184

Time Chart

187

Setting Precautions

187

Deceleration Function)

188

 Limiting Minimum Frequency

195

Improved Operating Efficiency

197

 Hunting-Prevention Function

201

Machine Protection

203

Model: CIMR-ACA4022

204

Models: CIMR-ACA4110 and 4160

204

Reverse

207

 Stall Prevention during Run

208

Control Methods

209

 Detecting Motor Torque

213

Setting Example

214

Yes Yes Ye s

215

 Motor Overload Protection

216

Rotation speed (%)

217

Continuing Operation

221

 Speed Search

224

Speed Search Selection

226

Estimated Speed Search

227

 Application Precautions

230

MxC Protection

231

Input Terminal Functions

232

Application Precautions

235

Precautions

235

(FJOG/RJOG)

240

(External Fault Function)

241

Output Terminal Functions

242

Monitor Parameters

244

Individual Functions

247

Using MEMOBUS Communications

247

Message Format

250

MEMOBUS Message Example

251

Data Tables

253

Monitor Data

254

ENTER Command

256

Error Codes

257

Slave Not Responding

257

 Using the Timer Function

258

 Using PID Control

259

PID Control Applications

260

Monitor Functions

261

PID Control Methods

262

PID Input Methods

262

Adjusting PID Settings

263

Fine Tuning PID

263

Select PID Output

265

Level Selection

265

PID Feedback Loss Detection

266

PID Sleep

266

 Setting Motor Parameters

267

 Setting the V/f Pattern

269

Setting V/f Pattern

270

 Torque Control

273

Speed Limit Bias Setting

277

Speed Control (ASR) Structure

280

Droop Control Function

286

 Zero-Servo Function

288

Digital Operator Functions

290

 Copying Parameters

293

A1 - 00=1

294

 Setting a Password

298

Using PG Speed Control Card

301

Setting Number of PG Pulses

301

Detecting PG Disconnect

302

Using Digital Output Cards

303

DI-08 Reference Ranges

310

 Brake On/Off Sequence

311

Auto-Tuning

312

Control Related Adjustments

314

Dwell Function at Start

316

• Lifting

318

PCB Board

321

Troubleshooting

322

Fault Detection

323

CIMR-ACA4160

326

Does the fan rotate

326

Alarm Detection

332

Operation Errors

336

Errors During Auto-Tuning

337

Trouble Setting Parameters

339

If the Motor Does Not Operate

340

Motor Overheat

344

Mechanical Oscillation

346

Maintenance and

348

Inspection

348

Maintenance and Inspection

349

Limited Warranty

349

Daily Inspection

349

Periodic Inspection

349

Periodic Maintenance of Parts

350

Front cover

351

Terminal cover

351

BackFront

353

Mounting screws for fan cover

357

Fan cover

357

Mounting screws for

357

Front cover 1

358

Mounting screws B

358

Mounting screws A

358

Fan unit

358

Fan cable relay connectors

358

Mounting screws

359

Fan Replacement

360

3. Reverse the fan unit

361

Removal

362

Installation

363

Specifications

364

Standard MxC Specifications

365

Common Specifications

366

* 2. Under development

370

Appendix

371

MxC Control Methods

372

Control Methods and Features

372

V/f Control (A1-02 = 0)

374

MxC Application Precautions

375

Selection

375

Installation

378

Settings

378

Handling

379

Motor Application Precautions

380

Wiring Examples

382

Fig 10.5

383

Fig 10.6

384

External

385

Fig 10.8

386

Parameters

387

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