YASKAWA SGDH Linear Sigma Series manuals

Owner’s manuals and user’s guides for Equipment YASKAWA SGDH Linear Sigma Series.
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Table of contents

Linear Sigma Series

1

About this Manual

3

Related Manuals

5

Safety Information

6

Notes for Safe Operation

7

Checking on Delivery

8

Storage and Transportation

8

Installation

9

Operation

11

CONTENTS

13

Wiring

16

Operation

18

Adjustments

19

Revision History

21

1.1 Checking Products

24

1.1.3 SERVOPACKs

25

SERIAL CONVERTER

26

1.2 Product Part Names

27

(2) SGDH for 7.5 kW

29

SGDH-AE

31

SGDH-DE

32

1.4 Applicable Standards

33

1 Outline

34

1.4.2 CE Marking

34

Selections

35

SGL G W 㧙 40 A 140 A P

36

SGL ࡯40 225 A C

36

10SGDH - A E

37

2 Selections

38

D008JZDP 001

40

2.5 Selecting Cables

41

2.6.1 Special Options

43

2.6.4 Regenerative Resistors

47

2.6.5 Linear Scales

48

(a) 200-V Class

55

(b) 400-V Class

56

SGLTW-40A400B SGLTW-40A600B

61

SGLTW-80A400B SGLTW-80A600B

61

SGLTW-35D170H SGLTW-35D320H

62

SGLTW-50D170H SGLTW-50D320H

62

SGLTW-40D400B SGLTW-40D600B

62

SGLTW-80D400B SGLTW-80D600B

62

(1) Impact Resistance

63

(2) Vibration Resistance

63

* Reference length

65

Units: mm (in)

65

 SGLFW-20A090A

75

 SGLFW-20A120A

75

-0.3

76

35 (1.38)

77

18 (0.71)

77

43 (1.69)*

80

 SGLFW-1Zغ200Bغ

81

 SGLFW-1Zغ380Bغ

81

54 (2.13)

85

A Linear Servomotors

86

YASK AWA

90

3.8.5 SGLT

94

Linear Servomotors

94

1 (0.04)

96

33.75 (1.33)

98

67.5 (2.66)

98

25 (0.98)

98

Drawings

99

4.1.2 Three-phase 400 V

100

Speed reguration

102

Rated motor speed

102

4.2 SERVOPACK Installation

103

Ventilation

104

Single-phase

105

200 to 230V

105

(50/60 Hz)

105

Control power

107

(not provided)

107

+ Maximum force

110

(1) Base-mounted Type

112

SERVOPACK

113

(Mounting pitch)

115

Mounting Hole Diagram

115

149.5±0.5 (5.89±0.02)

115

160 (6.30)

115

Terminal

116

4×M5 tap

117

4×M5 screw taps

118

4×M6 screw holes

119

(1) Model: JZDP-D00-

122

IMPORTANT

123

(2) Connection Example

124

Dimensional Drawing

124

Drawings of Cables and

129

Peripheral Devices

129

(1) JZSP-CLN11 Cables

130

(2) JZSP-CLN21 Cables

131

(3) JZSP-CLN39 Cables

132

(1) Cable Type

135

(2) Dimensional Drawing

135

(3) Specifications

135

6.5 Flexible Cables

138

(b) Fixing method

139

(c) Cable length

139

6.6.1 Cable Types

140

6.6.2 Single-phase 200 V

141

6.6.3 Three-phase 200 V

141

6.6.4 Three-phase 400 V

142

6.7.1 Standard Cables

143

(3) Cable Size

144

6.7.3 Connection Diagram

145

6.8 Peripheral Devices

146

29.5 (1.16)

146

39 (11.89)

146

MODE/SET DATA/

147

(1) Model: JUSP-TA50P

148

6.8.6 Regenerative Resistor

150

(1) Maximum Input Current

151

(2) Inrush Current

151

6.8.8 Noise Filter

152

(2) Three-phase, 200/400 V

153

(b) FMAC Series

154

SCHAFFNER

155

(1) Specifications

156

(2) Dimensional Drawings

157

(2) Specifications

158

(1) Model: JUSP-NS300

159

(3) Dimensional Drawings

159

(1) Model: JUSP-NS500

160

(1) Model: JUSP-NS600

162

Nameplate

163

7.1.1 Introduction

166

First magnetic way

167

Second magnetic way

167

Align the angle

167

Rotate the magnetic way

167

(1) Magnetic Way Installation

168

7 Wiring

170

Magnetic attraction

172

Magnetic way

174

Movable table

174

Coil assembly

174

Air gap G

175

Magnetic

175

Positioning steps

176

Spacer for transport

176

Installation for details

177

(3) Magnetic Attraction

179

7.2 Wiring Main Circuit

180

8 to 9 mm

182

(0.31 to 0.35 inches)

182

(1) Single-phase, 200 V

183

(2) Three-phase, 200 V

183

(For servo

184

alarm display)

184

(4) DC Power Supply Input

185

7.4.1 Speed Control Mode

187

7.4.2 Position Control Mode

188

7.4.3 Force Control Mode

189

(/COIN+)

190

(1) Input Signals

191

(2) Output Signals

192

7.4.6 Interface Circuit

193

(4) Output Circuit Interface

194

7.5 Others

196

7.5.1 Wiring Precautions

196

(Grounding)

197

(3) Using Noise Filters

198

Incorrect

199

DC reactor

202

Three-phase input

202

Position

205

L1 L2 L3

207

Turn ON the power

213

8.1.4 Status Display

214

Bit data

214

(2) Codes and Meanings

215

Blinks for

216

(DATA/ENTER Key)

217

(1) Precautions

218

(2) Related Parameter

218

(3) Operation Procedure

218

Code for custom orders

225

8.3.1 Setting Parameters

228

(c) Parameter Indications

229

1st digit

231

2nd digit

231

3rd digit

231

4th digit

231

means factory setting

232

(3) Allocating Input Signals

235

8.4.1 List of Monitor Modes

238

76543218

239

The top segment of

240

The upper 16-bit data

241

The lower 16-bit data

241

Phase-V Phase-W

243

9 Operation

246

9.1 Trial Operation

248

SERVOPACK Setup Procedure

250

HEIDENHAIN

251

Linear scale pitch (Pn280) =

252

Linear servomotor cable

253

(7) Setting Force Limit

255

(6) Selecting No Hall Sensor

258

(9) Setting the mass ratio

261

(11) Setting Force Limit

261

• Simple Confirmation

262

• Detailed Confirmation

262

(c) Detection Waveforms

263

• Normal Detection

263

• Detection Error

263

Reference

266

MODE/SET

267

CHARGE POWER

267

, and use

268

, and use the ref

269

9.5 Control Mode Selection

273

(1) Servo ON signal (/S-ON)

274

SERVOPACK Servomotor

278

9.7.1 Setting Parameters

280

9.7.2 Setting Input Signals

281

9.7.3 Adjusting Offset

282

1 = 0.05 mV

284

9.7.4 Soft Start

285

9.7.5 Speed Reference Filter

285

(1) Zero Clamp Function

285

(2) Parameter Setting

286

(3) Input Signal Setting

286

9.7.7 Encoder Signal Output

287

Motor speed

290

Reference speed

290

/V-CMP is output in

290

9.8.1 Setting Parameters

291

(4) Clear Operation Selection

292

(1) Scale Feedback Resolution

293

(2) Electronic Gear

293

(3) Related Parameters

294

Servo ON

296

Baseblock

296

Sign + pulse train

296

Encoder pulses

296

(3) Connection Example

298

9.8.4 Smoothing

299

(2) Filter-related Parameters

300

≤ 0.5 ms

303

Reference voltage (V)

304

Reference force

304

Rated force

304

128 to +127

306

1 = 14.7 mV

306

9.10.1 Setting Parameters

309

9.10.2 Input Signal Settings

310

9.11 Limiting Force

312

(1) Related Parameters

313

(2) Input Signals

313

9.12 Control Mode Selection

318

9.12.1 Setting Parameters

318

9.13 Other Output Signals

320

Adjustments

323

10.1 Autotuning

324

(1) Autotuning Functions

325

10 Adjustments

326

10.2 Online Autotuning

327

10.2.1 Online Autotuning

327

• Speed Loop PI Control

330

10.3 Manual Tuning

334

10.3.3 Position Loop Gain

335

10.3.4 Speed Loop Gain

336

Kp: Position loop gain

338

: Feed-forward gain

338

(1) PI/P Control

340

(3) Related Parameter

340

10.4.7 Speed Feedback Filter

344

(1) Adjustment Procedure

346

(1) Force Reference Filter

348

(2) Notch Filter

349

10.5 Analog Monitor

351

• Related Parameters

352

Inspection, Maintenance, and

353

Troubleshooting

353

11.1 Troubleshooting

354

11.1.1 Alarm Display Table

354

11.1.2 Warning Display

356

ALO1 ALO2 ALO3

357

±10 degrees

369

Servomotor

373

Overheated

373

11.2.2 SERVOPACK Inspection

374

Appendix

377

SGDH-04AE SERVOPACK

378

(6) Result

379

12.2.1 Simple Calculation

380

12 Appendix

382

(1) Calculation Procedure

383

(a) SGLGW Linear Servomotors

385

Model : SGLGW

386

Model SGLFW

388

Model SGLTW

389

10DE,15DE

391

20DE,30DE

391

Control power supply

393

Main circuit power supply

393

12.4 List of Parameters

399

12.4.2 List of Parameters

400

Input signal polarities

410

12.4.3 Monitor Modes

416

Setting

417





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