Yaskawa Z1000U User Manual Page 19
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- Table of contents
- TROUBLESHOOTING
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NOTICE: To get the full performance life out of the capacitor for the control power supply and circuit relays, refrain from switching the drive
power supply off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors for the control power supply do not immediately discharge after shutting off the power.
Wait for at least the amount of time specified on the drive before touching any components after shutting off the power. Failure to comply
may cause injury to personnel from electrical shock.
WARNING! Electrical Shock Hazard. When a drive is running a PM motor, voltage continues to be generated at the motor terminals after
the drive is shut off while the motor coasts to stop. Take the precautions described below to prevent shock and injury:
∙ In applications where the machine can still rotate after the drive has fully stopped a load, install a switch to the drive output side to disconnect
the motor and the drive.
∙ Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive has been
shut off.
∙ Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or
performing any maintenance.
∙ Do not open and close the load switch while the motor is running.
∙ If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load
switch.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer
for crimping.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
u
Motor Application Precautions
n
Standard Induction Motors
Low-Speed Range
The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of
such a motor decreases with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load
torque as the motor slows to prevent motor damage from overheat. Figure i.1 shows the allowable load characteristics for a
Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed
at low speeds.
50
3 6
60
60
70
80
90
100
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque
(%)
20
Figure i.1 Allowable Load Characteristics for a Yaskawa Motor
Insulation Tolerance
NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
long wiring distances.
High-Speed Operation
NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
Contact the motor or machine manufacturer.
i.2 General Safety
YASKAWA ELECTRIC TOEP C710636 10B Z1000U HVAC MATRIX Drive User Manual
19
- Z1000U HVAC MATRIX Drive 1
- Table of Contents 3
- Preface & General Safety 11
- Applicable Documentation 12
- Terms and Abbreviations 12
- Trademarks 13
- WARNING 16
- Crush Hazard 16
- CAUTION 16
- Selection 17
- Carrier Frequency Derating 18
- Installation 18
- Settings 18
- General Handling 18
- Motor Application Precautions 19
- Specialized Motors 20
- Drive Label Warning Example 21
- Warranty Information 22
- Receiving 23
- 1.1 Section Safety 24
- 1.2 General Description 25
- Nameplate 27
- Z U 4 E A 28
- 1.5 Component Names 30
- IP20/NEMA Type 1 Enclosure 34
- Front Views 38
- Mechanical Installation 39
- 2.1 Section Safety 40
- 2.2 Mechanical Installation 42
- □0154A, 2□0192A, 2□0248 44
- HOA Keypad Remote Usage 45
- IP00 Enclosure Drives 49
- Electrical Installation 53
- 3.1 Section Safety 54
- 3.5 Terminal Cover 63
- Removing the HOA Keypad 66
- Reattaching the HOA Keypad 66
- Removing the Front Cover 66
- Front cover 67
- Reattaching the Front Cover 68
- 3.7 Top Protective Cover 69
- 3.8 Main Circuit Wiring 70
- Insulation Caps or Sleeves 71
- Main Circuit Protective Cover 71
- Three-Phase 200 V Class 72
- Ground Wiring 77
- R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 81
- 3.9 Control Circuit Wiring 82
- Output Terminals 83
- Terminal Configuration 84
- 3.10 Control I/O Connections 88
- MEMOBUS/Modbus Termination 89
- 3.11 Connect to a PC 90
- 3.12 External Interlock 91
- 3.13 Wiring Checklist 92
- 4.1 Section Safety 94
- 4.2 Using the HOA Keypad 95
- Freq Ref 96
- ALARM (ALM) LED Displays 97
- Menu Structure for HOA Keypad 99
- 20 1 0/01/01 00:00 100
- Second per month 100
- YYYY/MM/DD HH:MM 100
- Start-Up Programming 101
- & Operation 101
- 20 10/01/01 00:00 102
- Entry accepted 102
- Entry Accepted 104
- Using the Setup Group 105
- Setup Group Parameters 106
- 4.4 Start-Up Flowcharts 107
- 4.5 Powering Up the Drive 111
- 4.6 Application Selection 112
- 0 to 10 V 116
- -10 to 10 V 116
- DC Injection brake time 118
- Max. output frequency (E1-04) 118
- E2-01: Motor Rated Current 122
- E2-11: Motor Rated Power 122
- 4.8 Auto-Tuning 131
- Before Auto-Tuning the Drive 132
- Auto-Tuning Operation Example 133
- Starting Auto-Tuning 135
- T1-02: Motor Rated Power 135
- <1> 136
- Checklist Before Operation 140
- Parameter Access Level: A1-01 141
- Copy Function 142
- A1-00: Language Selection 143
- A1-01: Access Level Selection 143
- A1-03: Initialize Parameters 144
- A1-06: Application Preset 145
- -100.0 to 100.0% 0.0% 149
- 0.00 to 100.00% 0.00% 153
- <1> 156
- Reference 157
- E1-03: V/f Pattern Selection 159
- H5-01: Drive Slave Address 165
- H5-07: RTS Control Selection 166
- L8-02: Overheat Alarm Level 168
- Output frequency 169
- U1: Operation Status Monitors 180
- U2: Fault Trace 180
- U3: Fault History 180
- U4: Maintenance Monitors 180
- U5: PID Monitors 181
- U6: Operation Status Monitors 181
- U9: Power Monitors 181
- This Page Intentionally Blank 182
- Troubleshooting 183
- 5.1 Section Safety 184
- Fire Hazard 185
- Fine-Tuning V/f Control 186
- Alarm and Error Displays 190
- Minor Faults and Alarms 191
- Operation Errors 191
- Auto-Tuning Errors 192
- 5.4 Fault Detection 193
- Cause Possible Solution 194
- 5.5 Alarm Detection 204
- Cause Possible Solutions 213
- Fault Reset Methods 219
- Common Problems 220
- Run Command 221
- Motor is Too Hot 222
- Oscillation or Hunting 225
- (Terminals DM+ and DM-) 227
- 6.1 Section Safety 230
- Peripheral Devices & 231
- 6.4 Option Installation 234
- Connecting a Surge Absorber 239
- Reducing Noise 239
- Long Motor Cables 240
- Appendix: A 241
- A.1 Power Ratings 242
- A.2 Drive Specifications 246
- A.2 Drive Specifications 247
- A.3 Drive Watt Loss Data 248
- A.4 Drive Derating Data 249
- Temperature Derating 250
- Altitude Derating 251
- Appendix: B 253
- OLV/PMOLV/PM 254
- A1: Initialization 255
- A2: User Parameters 255
- B.3 b: Application 256
- PID Offset 259
- PID Fdbk Offset 261
- B.4 C: Tuning 263
- C6: Carrier Frequency 264
- C7: Voltage Adjustment 264
- Adjustment 264
- Default: 0000 264
- B.5 d: References 265
- B.6 E: Motor Parameters 268
- B.7 F: Option Settings 271
- Parameter List 279
- TerminalA1Offset 285
- TerminalA2Offset 285
- H4: Analog Outputs 286
- B.9 L: Protection Function 289
- L3: Stall Prevention 290
- L4: Speed Detection 291
- L5: Fault Restart 292
- L6: Torque Detection 292
- L8: Drive Protection 293
- B.10 n: Special Adjustment 295
- B.12 S: Special Application 300
- S4: Bypass Operation 304
- S5: HOA Keypad Parameters 304
- S6: Z1000U Protection 304
- B.13 T: Motor Tuning 306
- T2: PM Motor Auto-Tuning 307
- B.14 U: Monitors 309
- Offset Frequency 316
- 000 000 000 kW 317
- 000 000 000 000 317
- Appendix: C 319
- C.1 BACnet Configuration 320
- Communications 321
- IG R+ R- S+ S 322
- Network Termination 323
- C.4 BACnet Setup Parameters 324
- Observing the Drive Operation 328
- Controlling the Drive 328
- C.6 Communications Timing 329
- C.7 BACnet Objects Supported 330
- Analog Input Objects 331
- Analog Output Objects 331
- Analog Value Objects 331
- Binary Input Objects 332
- Binary Output Objects 333
- Binary Value Objects 333
- Device Object 334
- Enter Command Types 335
- C.9 Communication Errors 336
- C.10 Self-Diagnostics 337
- Appendix: D 341
- D.1 Section Safety 342
- Standards Compliance 343
- D.2 European Standards 344
- D.3 UL and CSA Standards 347
- Three-Phase 400 V Class 349
- Drive Short Circuit Rating 355
- Appendix: E 357
- Drive Specifications 358
- Motor Specifications 358
- E.2 Basic Parameter Settings 359
- Monitor Outputs 360
- E.3 User Setting Table 361
- Numerics 367
- Revision History 376
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