YASKAWA Sigma II Series Servo System manuals

Owner’s manuals and user’s guides for Equipment YASKAWA Sigma II Series Servo System.
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Table of contents

Sigma II Series Servo System

1

User’s Manual

1

Safety Information

5

Safety Precautions

7

Installation

7

Wiring

7

Operation

8

. . . . . . 7 - 25

15

. . . . . . . . . 7 - 27

15

1.1.1 Servomotors

20

SGMPH - 01 A A A 2 S

21

Applicable Motors

22

SGMCS 02 B 3 A 1 1

23

1.1.3 Servo Amplifiers

24

SGD - 10 A E - 

25

1.2 Product Part Names

26

1.2.1 Servomotors

26

1.2.2 Servo Amplifiers

27

Additional References

28

2.1 Servomotors

30

2.1.1 Storage Temperature

30

2.1.2 Installation Site

30

2.1.3 Alignment

31

2.1.4 Orientation

31

2.1.5 Allowable Shaft Loads

32

2.1.6 Vibration Resistance

33

2.1.7 Vibration Class

34

2.1.8 Handling Oil and Water

34

2.1.9 Cable Stress

34

2.2 Servo Amplifiers

35

2.2.1 Storage Conditions

35

2.2.2 Installation Site

35

2.2.3 Orientation

36

2.2.4 Installation

37

Cooling

37

Side-by-side Installation

37

Single-phase

45

200 to 230 V

45

(50/60Hz)

45

PG signal

46

Three-phase

47

200 to 250V

47

(50\60Hz)

47

3.2.6 5.0kW (400V) Models

48

- +

49

3.3 Main Circuit Wiring

50

Name Description

51

0.31 to 0.35in (8 to 9mm)

54

3.4.2 List of CN1 Terminals

56

CN1 Specifications

56

Output Signals

58

3.4.4 Interface Circuits

59

3.5.1 Encoder Connections

62

Absolute Encoders

63

3.6.4 Position Control Mode

70

3.6.5 Speed Control Mode

71

3.6.6 Torque Control Mode

72

4.1 Two-Step Trial Operation

74

Check wiring

75

Disconnect the CN1

76

Connect the

77

CN1 connector

77

Un000 Actual motor speed

79

Un008 Position offset

80

Connect to the machine

81

4.2.1 Servomotors with Brakes

82

Signal Name

86

Before Reading this Chapter

90

Parameter Configurations

90

Setting Description

91

5.1.3 Limiting Torque

95

Using the /CLT Signal

96

Parameter Setting

97

Output Terminal (CN1-)

97

/P-CL (CN1-45) Input

99

Pn404 torque limit applied

99

5.2.1 Speed Reference

100

Setting Examples

100

Servo Amplifier

101

5.2.2 Position Reference

102

Reference by Pulse Input

102

Tr1 Output Level Signal Logic

103

Equivalent to low-level input

103

Input PULS CN1-7

104

Input /PULS CN1-8

104

Input SIGN CN1-11

104

Input /SIGN CN1-12

104

Servo ON

106

Baseblock

106

Sign+pulse

106

PG pulse

106

(CN1-15)

107

Servo amplifier

108

(Servomotor)

108

Encoder

108

Host controller

108

I/O Signals

109

Output Phase Form

109

IMPORTANT

110

A 13 2048 16 to 2048

111

16384 16 to 16384

111

5.2.4 Sequence I/O Signals

112

Input Signal Connections

112

I/O power supply

113

When the Electronic Gear

114

Function is Not Used

114

Function is Used

114

Reference Unit

115

Reference

116

SGDH Servo amplifier

116

Ball Screws

117

Circular Tables

117

Current

118

Pn000.1

119

Description Input Signal

119

Servomotor

120

Contact Input Speed Control

120

Start and Stop

121

/P-CON (/SPD-D)

122

Input Level

122

Signal Logic

122

5.2.7 Using Torque Control

123

Torque Control Selection

123

Application Examples

124

Input Signals

126

Torque Reference Inputs

126

Default Settings

126

Speed Reference Inputs

127

This reference volta

128

Parameter Signal

129

Control Mode

129

131

Setting

132

/INHIBIT signal

136

5.3.1 Parameters

137

5.3.2 JOG Speed

138

Description

141

Output Signal Allocation

143

5.3.5 Control Mode Selection

145

Offset adjustment

148

Speed reference

150

Setting Motor Speed

151

Zero Clamp Conditions

151

5.4.4 Using the Holding Brake

152

Wiring Example

153

Brake interlock

154

Hold with brake

155

Holding Brake Setting

156

Reference speed

162

5.5.9 Handling Power Loss

169

Regenerative resistor*

172

Calculation

175

• SGMSH Servomotor, 200V

179

• SGMUH Servomotor, 400V

180

Absorbable Energy

181

5.7 Absolute Encoders

183

5.7.1 Interface Circuit

184

SEN Signals

184

5.7.3 Handling Batteries

186

5.7.4 Absolute Encoder Setup

187

Up Cursor Key

188

Flashes for one second

188

Signal Status Contents

191

000001010

193

Pn201 PG Divider

194

Setting Range: 16 to 16384

194

Default Setting: 16384

194

Speed/Torque Control

194

Position Control

194

PAO Serial Data

195

SEN Signal

195

Digital Operator Display

195

5.8 Special Wiring

196

5.8.1 Wiring Precautions

196

8 8 8 88

201

Correct Grounding

203

Grounding the Motor Frame

203

Using Noise Filters

204

Separate these circuits

205

• Encoder Connector

209

or 100V

211

Connecting a DC Reactor

212

Yaskawa

213

5.8.7 DB Unit

214

Specifications

214

DU DV DW

215

5.9 Reserved Parameters

216

or higher.)

217

5.10.1 Additional Functions

217

5.10.2 Improved Functions

217

Related Parameters

221

Output Signal Selection

225

Item Specifications

227

Related Parameter

228

× d)− Reference thrust

230

×(Parameter / 100)}

230

Hall sensor

231

U-phase V-phase W-phase

231

6.1 Smooth Operation

234

6.1.2 Smoothing

235

6.1.3 Adjusting Gain

236

6.1.4 Adjusting Offset

237

Reference Offset Adjustment

237

6.1.6 Notch Filter

238

Notch Filter Function

240

6.2 High-Speed Positioning

242

6.2.1 Setting Servo Gain

242

Setting Speed Loop Gain

242

Normal control

243

Error pulse

243

Alarm (A.d0)

243

Application

244

Internal speed reference

246

Operating Example

248

or higher)

251

Without position reference

252

Position error < Pn125

252

Adjustment Procedure

254

6.3 Auto-Tuning

256

Making Manual Adjustments

258

Flashes for

262

Pn110.0 Setting Result

263

6.4 Servo Gain Adjustments

265

6.4.1 Servo Gain Parameters

265

Speed Control

267

Required Parameters

267

Adjustment Method

268

Parameters

269

Mode Switch

270

Feed-forward Function

270

Bias Function

271

6.5 Analog Monitor

274

7 Using the Digital Operator

275

SERVOPACK

276

7.1.2 Functions

277

7.1.4 Basic Mode Selection

279

7.1.5 Status Display Mode

279

Selecting Status Display Mode

279

Data in Status Display Mode

279

Bit Datum Meaning

280

Code Meaning

280

Position Control Mode

281

MODE/SET DATA/

283

CHARGE POWER

283

Designation Meaning

285

Digit to be se

286

Digit to be set

286

Using the Monitor Mode

288

Monitor

289

Monitor Display Unit Comments

289

Examples

290

Leftmost 16-bit Data

292

Rightmost 16-bit Data

292

7.2 Applied Operation

294

Checking Alarms

295

9.2 Troubleshooting

296

Operator

297

Motor Forward

298

Rotation

298

Motor Reverse

298

Flashing for

300

Voltage Servomotor Model

309

Code Voltage Code Resolution

309

Using the Hand-held Operator

312

7.2.8 Origin Search Model

313

Keeps flashing until

314

Up: Forward

314

Down: Reverse

314

Flashing during

317

Analog Monitor Output

318

DSPL/SET Key

319

Displayed

319

Data Display

319

MODE/SET Key

320

Alternately

320

DATA/SHIFT Key

326

Flashing

327

8 Ratings and Characteristics

331

200V

334

• 100V

335

ΦLA ΦLZ ΦS ΦLB

336

BA

339

200/400V

343

Voltage 400V

346

Servomotor Model

346

SGMSH servomotors

347

A15DA 30DA

349

B

350

BA

350

A3ZDA3GDA4EDA5EDA

352

SGMBH 400V Servomotors

353

Cross-section Y-Y

354

0.0012 (0.03)

356

. This may

360

-60AE/-75AE assume that

361

Input Power

367

Conditions

367

Approx. Mass

367

[lb (kg)}

367

Position

369

Sequence

369

Communications

369

Servo Amplifier Model SDGH

373

Mounting Hole Diagram

375

Terminal

376

(3 types)

376

Ground terminal

379

2 x M4 screws

379

SGDH-50AE

380

4.61 (117) 1.81 (46)

382

L1 L2 L3

382

Control circuit

386

Servo Amplifier Inspection

391

Operating Conditions:

391

Battery Replacement Procedure

392

Display and Outputs

393

Status and Remedy for Alarm

393

Circuit board (1PWB or 2PWB)

394

Replace servo amplifier

394

A.71, A.72

402

Approximate

403

Rated torque + Maximum torque

403

A.82

408

A.b1, A.b2

413

Refer to section

427

 or

430

9.2.5 Warning Displays

431

B List of Parameters

441

B.1 Parameters

442

 Parameters

445

*1 and 3

446

Related

447

B.2 Switches

448

B.3 Input Signal Selections

453

B.4 Output Signal Selections

455

B.5 Auxiliary Functions

457

B.6 Monitor Modes

459

B.7.1 Parameter list

460

Sequence related parameters

461

B.7.2 Switch list

462

Input signal selection

463

B.7.5 Monitor List

464

B.7.7 Alarm and Warning List

465

Warning List

466

Alarm list

466

SGDH Servo Amplifier

468

400V (22kW, 30kW)

471

400V (37kW to 55kW)

472

C.4 Position Control Mode

473

C.5 Speed Control Mode

474

C.6 Torque Control Mode

475

..... 7–49 to 7–50

480

7–25 to 7–27

480

..... 7–51 to 7–52

480

7–27 to 7–32

480

5–62, 7–27 to

483





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